Superior Adapter Board Manufacturer in China
For the best-in-class Adapter Board, trust only PCBMay. We are #1 in the PCB business, as we are an established brand.
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- UL and ISO 1400:2015 certified
- Bulk order quickly processed
- Professional engineering support
We Give You High-Class Adapter Boards from China
Are you looking for the right supplier for your Adapter Board needs? Do you want a great product but one that fits your budget? Then, look no further, the answer is PCBMay.
We offer you the best value because our Adapter Board is not only durable, it also fits IPC standard 2 and 3. Be smart, switch to PCBMay. Our track record proves how great we are.
Call us to process your Adapter Board orders now!
Types of Adapter Board To Meet Your Needs
We Give You Only the Best Adapter Boards
With PCBMay, you will be confident of your Adapter Board purchase because we employ only the best professionals for the job. Our industrial workers are trained in PCB assembly for many years. Their hard work shows in this video.
PCBMay has sales people and engineers who will answer your Adapter Board need and requests. We insist on training our 500+ workers very well.
So, give us a call now, and let’s do business.
Related Adapter Board
Adapter Board Production Details As Following Up
|Base Material||KB、Shengyi、ShengyiSF305、FR408、FR408HR、IS410、FR406、GETEK、370HR、IT180A、Rogers4350B、Rogers4000、PTFE Laminates(Rogers series、Taconic series、Arlon series、Nelco series)、Rogers/Taconic/Arlon/Nelco laminate with FR-4 material(including partial Ro4350B hybrid laminating with FR-4)|
|Board Type||Backplane、HDI、High multi-layer 、blind&buried PCB、Embedded Capacitance、Embedded resistance board 、Heavy copper power PCB、Backdrill.|
|Copper Thickness||Min. 1/2 OZ, Max. 10 OZ|
|Maximum Board Size||1100*500mm(43”*19”)|
|Min laser drilling size||4mil|
|Solder Mask||Green, Black, Blue, Red, White, Yellow,Purple matte/glossy|
|Surface Treatment||Flash gold(electroplated gold)、ENIG、Hard gold、Flash gold、HASL Lead free、OSP、ENEPIG、Soft gold、Immersion silver、Immersion Tin、ENIG+OSP,ENIG+Gold finger,Flash gold(electroplated gold)+Gold finger,Immersion silver+Gold finger,Immersion Tin+Gold finger.|
|Min. Annular Ring||3mil|
|Aspect ratio||10:1(HASL Lead free、HASL Lead、ENIG、Immersion Tin、Immersion silver、ENEPIG);8:1(OSP)|
|Impedance control||±5ohm(＜50ohm), ±10%(≥50ohm)|
|Other Techniques||Blind/Buried Via|
|Via in Pad|
Here there’re many laminate material datasheets, they’re useful and helpful for you, please see them:
|SUPPLIER||PCB LAMINATE||TYPE||MATERIAL DATASHEET||TG||TD||DK(1MHZ)||DK(1GHZ)||DK(10GHZ)|
|Hitachi||MCL-BE- 67G||Modified Epoxy||DOWNLOAD||140||340||4.9||4.4||–|
|N4000-13EP SI||Modified Epoxy||DOWNLOAD||210-240||350||–||3.4||3.2|
|Stablcor||ST325||–||DOWNLOAD||Thermal conductivity:75w/m.k(with 1oz copper)|
|ST10||–||DOWNLOAD||Thermal conductivity:325w/m.k(with 1oz copper)|
|Bergquist||ht-04503||–||DOWNLOAD||Thermal conductivity:2.2w/m.k(with 1oz copper)|
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PCBMAY – Your First Choice in Adapter Board Supply
Recognized as a PCB manufacture leader, our 10+ years has made us well-experienced. Our facilities can handle the most complex and cutting-edge Adapter Board designs. We have built our business on guaranteeing good quality plus cost-effectiveness.
PCBMay promises the satisfactory performance of any Adapter Board you buy.
- Suitable for use in SMD
- For fast integration onto other devices
- Easy use for testing and evaluation purposes
- Correct number of pin attachments
- Pass complete E-test and Functional test
At PCBMay, we understand why customers need custom Adapter Boards. For prototyping, this essential piece must perform perfectly well. This is why we only use standardized PCB materials. Our raw material suppliers are internationally certified safe as well.
Another thing we offer you is peace of mind. Because Adapter Boards are used heavily, they need to be enduring products. In any case, you run into a problem, we can provide a full 8D report to know the root cause.
Our customer support staff is trained to answer your call, message, or email quickly. We will give full service to your request. We process bulk orders without any delay. Then, we will ship your order to the chosen location securely.
Aside from our Adapter Boards, we can process your PCB orders fast. We can make PCBs in bulk for many industrial sectors. Some of our recent customers have ordered High-power PCBs, Press-fit PCBs, and USB Hub PCBs. We can fabricate these types of equipment and more!
Contact us now for Adapter Board needs! You won’t regret it.
Adapter Board: The Ultimate FAQ Guide
One of the most effective PCBs in the PCB business is the adapter board. The Adapter PCB has been meticulously developed. It is constructed utilizing only the highest-quality components and cutting-edge manufacturing processes to ensure that experts use it efficiently.
PCBMay has been supplying the finest PCBs for around 15 years in China. Customers contacted us with inquiries about the Adapter board. We decided to create this FAQ concerning adapter board to pique their curiosity. Hopefully, the information in this FAQ guide can clear up any confusion.
- What Is Adapter Board?
- How To Design An Adapter Board?
- How To Attach Components In Adapter Board?
- What Are The Types Of Adapter Board?
- How Does An Adapter Board Work?
- What Are The Components Of the Adapter Board?
- How To Add Raspberry Pi To Adapter Board?
- How To Manufacture Adapter Board?
- What Is Fritzing In Adapter Board?
- What Are The Most Common Problems With Adapter Board Soldering?
- What Are the Advantages Of the Adapter Board?
- How To Build An SMD To Dip PCB?
- What Are The Limitations Of the Adapter Board?
- How To Improve Signal Integrity By Reducing EMI In Adapter Board?
- What Are The Factors To Consider While Buying An Adapter Board?
- How To Find The Best Manufacturer Of Adapter Board In China?
What Is Adapter Board?
On the PCB, adapter boards are used to transmit signals or power between PCBs. There is a wide range of adapter boards. From bare boards for prototyping to completed boards for converting from SMT to through-hole technology.
Adapters make it simple when designing for manufacture since the PCBs are not connected rigidly and can be put together later during the manufacturing process.
Different kinds of adapter boards are available. Each with a specific function on the board. SWaP (Size, Weight, and Power) measures how much a component weighs and how much power it draws.
How To Design An Adapter Board?
Adapter boards design gives physical shape to your electrical circuitry. The PCB layout process uses designing software to establish electrical connections on a circuit board.
Board design for Adapter board is a unique skill set. It is necessary to design holes, plates, and wires on an Adapter PCB before building a circuit. Then, either have the design manufactured or etch it manually.
Create A Circuit Diagram
Make a plan first before you start designing cables and other components. Because of this, a circuit diagram is required.
You have two options: discover one already created or create one from the ground up.
Make a Schematic Diagram
To begin, download and set up a PCB design tool. Eagle is the PCB design software we suggest most highly. It is fantastic.
Set up a brand-new task in your task management software. The schematics you create will be based on the schematic diagram you created in Step 1.
Create a Board Layout Plan
It is now or never when it comes to drawing on the board. This is not as difficult as it may seem at first glance. Simply because it uses a schematic file comparison tool, it will also assist you in making similar connections.
The element footprint is a crucial choice to make here. Soldering is a snap when working with through-hole components.
For newcomers, we suggest going with a through-hole installation. Surface mount parts are more compact, resulting in a reduced overall system footprint.
Smaller parts may make it more difficult to solder. Surface-mount components, on the other hand, just need a little effort to become proficient with. It is your choice whether or not to accept this challenge.
Board Layout Plan
Make a PCB for Your Device
Once you have completed your PCB layout, you will need to have the board manufactured. It is possible to etch your PCB, but we prefer to acquire a pre-made PCB from numerous PCB manufacturers. It does not cost much at all.
Your PCB will not be available for quite some time. In the meanwhile, ensure you have all of the necessary parts on hand. There is nothing more frustrating than receiving a brand new PCB just to find out it is missing crucial parts!
Assembling the PCB-Attaching Components
You have just got your PCB, and it is ready to use. Get your soldering supplies and workspace ready. Prepare your workspace by arranging the parts and the PCB.
If you need to verify the alignment of components, have your PCB Design nearby. Otherwise, print the outboard, the design, and the diagram.
How To Attach Components In Adapter Board?
Attaching the parts of the Adapter board and calling it a day is a crowning achievement for a beginner in electronics. Except for some modest electronics soldering, the task is assembling components. Pre-checking component placement and orientation save time afterward.
- Warm up the soldering iron for a few minutes. After cleaning the soldering iron tip, tin it by melting a little quantity of the new solder.
- The schematic and components side of the board Identify the pieces’ orientation-placement of transistors, ICs, and other features. Start by installing sockets for ICs, wires, and other components.
- Hold the tip of the soldering iron against the lead sticking out of the pad holes. This is the trace side. Try not to hold the iron on the joint for longer than 10 seconds.
- Fill the board with resistors and capacitors. Check any polarised capacitors. Depending on the component, capacitor leads can be curved or straight. Insert, align, solder, and clip pieces until all are done.
- Make stranded wire by firmly twisting bare copper threads. Heat the wire briefly to melt a thin covering of solder.
- Put adapters and other components into sockets, orienting them. The board is now complete.
What Are The Types Of Adapter Board?
Space requirements, stress management, electrical and mechanical stability are all factors to consider when choosing an adapter board.
The many kinds of Adapter boards that are available are as follows:
Single-Sided Adapter Board
How Does An Adapter Board Work?
An Adapter board links components through conductive tracks or pads. Some devices store many PCBs and need a variety of tools to connect them.
It is common for adapters to be put on the PCB and transmit signals or power between PCBs. Less hardwiring means that adapters can be built later in the manufacturing process.
Adapter Board Working
What Are The Components Of the Adapter Board?
Electronics is about converting data into electrical impulses and applying high-speed processing to do jobs consistently, frequently, and quickly.
Based on their operation, electronic gadgets are classified either as passive or active.
Passive devices include resistors, capacitors, and inductors.
A resistor is an essential electrical component that adds resistance to a circuit to restrict current flow.
A capacitor stores electrical energy and delivers it to the circuit when required.
This passive two wires component stores magnetic force once an electric charge is conducted across it.
In one direction, diodes enable current to flow while restricting it in the other.
As the name implies, an adapter allows one device to interact with another.
Active parts are electronic components that need external electricity to operate. They can interpret and enhance signals.
The transistor is an uncertain non-linear three-terminal semiconductor device.
IC is an integrated component fabricated on a silicon wafer. Thousands of tiny transistors, diodes, and capacitors are linked by metal traces on this wafer.
How To Add Raspberry Pi To Adapter Board?
The Raspberry PI is a full-featured Linux computer on a notebook RAM stick!
It is now possible to construct custom boards using the Raspberry Pi as a module. This provides you with more versatility since you can access more I/O pins while also selecting equipment.
Here’s how to put a Raspberry Pi on your PCB for your next project.
Raspberry Pi 3
We strongly advise against purchasing the Lite edition, which lacks the onboard eMMC.
COMPUTE MODULE I/O
Use an IO board for development before switching to a bespoke board.
Camera Cable for Raspberry Pi Zero
With the Compute Unit IO Board and Raspberry Pi Zero, you can add a camera connection.
Camera Module for Pi
You may use the older 5MP camera module, not the newer 8MP.
F-F Jumper Wires
At least four are required to configure the camera connection on the IO board.
Before utilizing your Compute Module, you must first flash the newest Raspbian Lite image into the eMMC. The original Raspberry Pi information is nicely written and detailed for both Windows and Linux.
Notably, activating the camera via raspi-config is not enough for the Compute Module; a specific device tree file is required.
More information on configuring the Compute Unit for a camera may be found in the manual. The camera connection, like the others, has four control pins that must be linked to four GPIO pins on the Compute Module.
From I/O Board to Custom PCB
For modest tasks, you may not even need to expand the board’s dimensions. Also, if this is a stand-alone project, you can simply remove the GPIO header to reduce the area on the upper side of the Adapter board.
This is the only part that has to get through the second internal lining; therefore, removing it entirely frees it.
This video explains the whole Raspberry PI to PCB process.
How To Manufacture Adapter Board?
Manufacturing the Adapter board is done in two parts- manufacturing the PCB and the adapter.
An Adapter board is a sophisticated product that starts with a design and finishes with a fully working assembly.
A schematic captures the net connection; a PCB design captures the circuitry and an ordered electrical system. The board will be incorporated into the system after connecting the components on and verifying the assembly.
Making Circuit Images
The initial stage in circuit board production is to import the Adapter board design circuitry picture data from the CM’s manufacturing files.
A Circuit Board’s Layers
An Adapter circuit board is made up of dielectric and metal conductor layers. It has a dielectric core made of epoxy coating and glass fiber (FR-4), layered between 2 layers of the copper layer.
Making Inner Layer Circuits
PCB construction begins with circuitry images printed on inner layer cores.
Circuit Inner Layer
Laminate the Layers
Layer pairs form a PCB “sandwich,” with copper foil covering the upper and bottom surfaces. The “prepreg” sheet will be applied between every layer pair to help to bond.
The next phase in PCB manufacturing is to drill holes for component attachment, thru-hole vias, and physical feature non-plated holes. Most circuit board thru-holes are plated. Thus they are drilled 0.005” bigger than the required finishing hole size.
Constructing the Upper and Lower Layer Circuitry
Upper and bottom circuitry pictures are now ready to print. Using the same photoresist as the inner layers, the circuitry must be uncovered and plated with extra copper.
Like a photoresist, a solder mask protects the board during assembly. This solder mask covers the whole board except for the soldered metal pads and features.
Prep, Inspect, and Test
This is the last PCB manufacturing phase before assembling the board. The PCB is routed out for producing panels, or the panels are readied for breakout following assembly.
What Is Fritzing In Adapter Board?
The PCB View in Fritzing allows you to develop and export design files for single-sided, do-it-yourself PCB. Exporting your drawing to Gerber files and sending it to a skilled Adapter board fabrication provider is also an option.
Making a stunning layout will become more straightforward after familiarizing Fritzing’s PCB design software and functionality.
Changes are constantly being made to the program to enhance it and simplify the process. So kindly be informed that specific issues may appear and disappear from time to time.
What Are The Most Common Problems With Adapter Board Soldering?
Solder joint issues are a prevalent Adapter board issue. Adapter PCB soldering challenges include:
A lot of solders are applied between connections, or soldering tips are overly comprehensive. Or the soldering iron’s retraction angle is incorrect.
Excess buildup occurs when you add too much solder to a pin, giving it a rounded and elevated form. The solder pullout is too late.
Among the most prevalent soldering errors is solder balls, which can happen with wave soldering. It is a tiny ball of solder that sticks to a lamination, resistance, or conductor surface.
Cold joints have a dull, uneven, and pock-marked surface. Reduced heat transmission to the joint causes this, which a variety of factors may cause.
In the same way that too little heat causes swollen joints, excessive heat causes a splitting headache. Overheated solder junctions are whitish, lack metallic sheen, and are rough.
What Are the Advantages Of the Adapter Board?
There are several benefits to using an adapter board.
- The Adapter board is effective.
- It is a breeze to work with it.
- Adapter PCBs are used to link two or more PCBs together.
- The bending, folding, and expansion characteristics of adapter board connections are excellent.
- They can be configured for single and double-sided printing, four-layer printing, layered board printing, hollow board printing, and more.
- The price is very reasonable.
- They can be utilized in a broad range of different devices.
Adapter board In Devices
How To Build An SMD To Dip PCB?
In cases when the updated IC is only accessible in an SMD footprint. They can be used to modify and replace devices that utilize 16-pin DIP ICs. SMT to Dip Adapter board is suitable with solderless breadboards and can also be prototyped utilizing this technique.
SMD To Dip Adapter
With a soldering iron as well as solder, the following materials may be assembled quickly and cheaply:
- A firm grip
- Actual SMD components
Construct the Board
In this stage, you will use copper chloride, copper oxide, and HCL to build the circuit board.
Using a SMALL quantity of solder on one of the adapter’s pads makes placing an SMD adapter board device more straightforward. Solder the remaining device legs once it is in the correct location.
Avoid building bridges at all costs since they are straightforward to construct and quite impossible to escape from once you have done so.
Bringing It All Together
Use your meter’s Continuity Checker to ensure no pins are open or clipped out that are not meant to be before putting these boards to use.
This video makes the SMD to Dip Adapter board process much more simple.
What Are The Limitations Of the Adapter Board?
The Adapter board, like all others, has several limits despite its high degree of versatility. The following are some of the limitations of the Adapter board:
- The finish on PCBs is sloppily uneven.
- Lead is present in this PCB.
- Repairing the damage is difficult, if not impossible.
- Chemicals are generated during the etching process that is detrimental to the environment.
Lead Soldering In PCB
How To Improve Signal Integrity By Reducing EMI In Adapter Board?
Infinite frequency ranges of electromagnetic(EMI) can be found all around us. EMI may occur everywhere there is a current of electricity. Sources of EMI for PCBAs include:
Amplification, transmitters, and antennas are examples of high-power electronic components that may contribute to EMI. Switching parts also cause disruptive interference.
Messages and Signs
A trace or pin and connecting locations might produce EMI. The stray capacitance may also cause undesired coupling between signal channels and ground planes.
EMI may be put into your PCBA if it is too near a radiating emitter (another board or part).
Components EMI Reduction
Components, as previously stated, may emit EM radiation that can disturb onboard operations as well as external PCBAs and electrical circuits. Good EMI reduction recommendations must define steps to limit their harmful effect, as described below.
Modify Adapter Board Components to Reduce EMI
Whenever feasible, choose low-power components.
Power-hungry components are a major source of EMI on circuitry. Alternatives that save electricity without compromising functionality or quality may generally be discovered.
Isolate various components
Components that handle the same signal should always be placed together. For example, keep digital apart from analog equipment.
Use BGA Adapter board protection rings and Faraday fences to protect components from EMI. These work well to decrease radiation surrounding your board.
Use heat dissipation methods.
Electrical components create heat. Thus, effective heat sinks or vias can help reduce EMI.
What Are The Factors To Consider While Buying An Adapter Board?
Choosing the proper PCB Manufacturer is critical since adapter boards are increasingly employed in a broad range of goods. Selecting the best PCB manufacturing business for your project might be difficult.
Always consider quality when buying a PCB. From supplier selection through WIP inspection to outbound inspection and customer service, this method covers it all.
PCB Quality Control
PCB cost varies with quality and design. Adjusting the material or the solder mask material may reduce the cost of PCBs. So, before purchasing a PCB, compare quality and pricing.
PCB Assembly Time
Due to the tight timelines of most PCB projects, speed is essential. Checking turnaround and delivery times is critical.
How To Find The Best Manufacturer Of Adapter Board In China?
Choosing a PCB manufacturer is not always straightforward. After designing the Adapter board, it must be built by a specialized Adapter board manufacturer.
Choosing the incorrect adapter board manufacturer might cause a lot of problems. It is worthwhile to explore the various PCB manufacturers, but it is also helpful to have some guidelines.
Inquire first whether the PCB maker can work to the needed specs.
Many so-called PCB makers are just brokers who receive orders and send them on to a manufacturer. Caution is advised since that might not be able to ensure the needs and regulations.
Another essential component is a company’s capacity to collaborate and develop relationships.
A cooperative partnership may assist in resolving difficulties faster, give input to enhance procedures and efficiency, and benefit both sides.
Many firms searching for a PCB manufacturer will want to know where the materials come from. Some low-cost manufacturers may aim for the lowest materials, resulting in boards with inconsistent efficiency from batch – to – batch.
Lead, cadmium, mercury, and a few additional dangerous compounds forbidden in manufactured electronics are likely required by the board.
Most high-quality PCB providers will test boards, maybe on a sample basis, to ensure conformance. Verify the company’s capacity to do so.
Choosing The Right Adapter board
One of the essential PCBs is the Adapter board. It is a difficult task to get everything just right.
Since 2008, PCBMay has started manufacturing PCB. We have a great deal of expertise in making high-quality Adapter boards at a moderate cost.
We can help you with your next project if you need an Adapter board. You may get in touch with us at any time.