Your Reliable Automotive PCB Manufacturer in China
PCBMay is a professional automotive PCB manufacturer in China. We can provide different types of automotive PCBs for your project.
- Over 12 years automotive PCB manufacturing experience
- No minimum order quantity for automotive PCB order
- Sufficient raw material in stock to support your orders
- 24h quick-turn service for your prototype automotive PCB
- 7/24 sales and engineering tech support
The Best Automotive PCB Manufacturer
Many people use vehicles to work or travel almost every day. PCBMay together with automakers and their suppliers endeavor to produce IPC Class 3 standard automotive PCB.
Many years ago, traditional vehicles used normal rigid printed circuit boards, but nowadays, according to the new scientific and technological progress, the automotive PCBs are using HDI(High-Density Interconnect) PCB, flexible PCB, or rigid-flex PCB.
As a reliable automotive PCB supplier, PCBMay can help you to produce automotive PCBs and provide design solutions.
There are many different applications for automotive PCBs, such as digital display, LED lighting, Sensor system, GPS system, LCD display & touch screens.
Our engineering team will review the manufacturing design file prior the production. If we have an engineering issue, we will email you immediately.
Don’t hesitate to contact us if you have any automotive PCB questions.
This page contains information about the Automotive PCB products that our company provides. There is also a FAQ area for your review. We hope that you benefit from the info given. Do contact us if you need more help.
Automotive PCB Series
Automotive PCB By Layers (5)
Automotive PCB By Surface Finish (5)
Automotive PCB By Type (5)
Automotive PCB Advantages
PCBMay Automotive PCB Properties
As we’ve seen, there are many different types of automotive PCBs. The following details about typical PCBs in this category are supplied.
Base Material: Fiberglass Epoxy Resin + Polyimide Resin
Holes: Blind Via, Buried Via, Microvia
PCB Layer Count: 4 – 40 (Multilayer)
Insulation Material: Epoxy Resin
Minimum pin space for IC: 0.3mm
We have SMT and DIP capacity.
We can also do complete unit assemble or PCBA service.
If you require further information or specifications for your Automotive PCB, please contact us.
PCBMay Automotive PCB Production
PCBMay is a reputable automotive PCB manufacturer that offers a diverse range of PCBs. All types of automobiles are covered.
Since 2008, we have been a high-quality PCB manufacturer. You may rely on us because our brand is trusted by numerous clients all around the world.
We have refined the production of numerous types of automotive PCBs after more than a decade of experience in PCB manufacturing.
We provide customer-friendly support that follows your time zone no matter where you are.
PCBMay - A Durable Automotive PCB Provider
When we create your Automotive PC, we employ the appropriate laminate and prepreg materials, however there are High Class Automotive PCBs that use advanced materials.
We have made our products available to a worldwide audience, and we now provide these modern materials as well. We devote great attention to environmental protection because it is now required of us as a producer.
PCBMay presently has over 3,000 customers from across the world and within China.
We will meet any and all of your PCB requirements. Please contact us right away.
Why Choose PCBMay for Your Automotive PCB
Are you looking for a professional Automotive PCB manufacturer in China? PCBMay is your best choice. There are over 500 workers in our workshop and the monthly production capacity is 40,000 square meters.
As a professional automotive PCB manufacturer with over 12 years of experience, we can offer bare printed circuit board and PCB assembly from low volume to large volume production for all your automotive PCB projects.
We at PCBMay totally understand the automotive PCB is the most important in the automotive industry. You need an automotive PCB with a high-quality and reasonable price, PCBMay can help you.
As an ISO/TS16949 certificated automotive PCB factory, PCBMay controls every process very strictly, such as material incoming, PCB production, final test, etc.
We have a different sales team who can communicate in different languages with you, so no matter where you are from, you will be one of our customers.
Please send your quote to us right now, we will offer the quotation immediately.
Automotive PCB Fabrication
We practice rigorous production standards when we make your Automotive PCBs.
We are fully ISO certified for Quality Management Systems (ISO-9001:2015).
Meanwhile, your opinions and recommendations are always welcome since we appreciate your satisfaction.
Through the PCBMay customer hotline, our expert salespeople are available whenever you need them.
We are a PCB manufacturer with many years of experience in the field. We have approximately 500 employees who have worked in the PCB industry for many years.
As a result, we have mastered the process of producing your order.
We follow the Material to SMT process, followed by SMT Line Loading, then Chip Mount, Reflow, and then 100% Visual Inspection.
Our employees are rigorously trained to ensure that your Automotive PCB orders arrive on time, exactly when you need them.
OEM & ODM Automotive PCB Applications
Hybrid vehicles are another area that has witnessed a surge in demand in recent years. As a result, PCBs are required for these vehicles. These goods are required as the globe moves toward greater use of electric vehicles.
Automotive PCBs for Internal Combustion Engine Applications (ICE) are also available. These vehicles will continue to exist to meet the needs of transportation and operating environments.
Automotive PCB Production Details As Following Up
|Base Material||KB、Shengyi、ShengyiSF305、FR408、FR408HR、IS410、FR406、GETEK、370HR、IT180A、Rogers4350B、Rogers4000、PTFE Laminates(Rogers series、Taconic series、Arlon series、Nelco series)、Rogers/Taconic/Arlon/Nelco laminate with FR-4 material(including partial Ro4350B hybrid laminating with FR-4)|
|Board Type||Backplane、HDI、High multi-layer 、blind&buried PCB、Embedded Capacitance、Embedded resistance board 、Heavy copper power PCB、Backdrill.|
|Copper Thickness||Min. 1/2 OZ, Max. 10 OZ|
|Maximum Board Size||1100*500mm(43”*19”)|
|Min laser drilling size||4mil|
|Solder Mask||Green, Black, Blue, Red, White, Yellow, Purple matte/glossy|
|Surface Treatment||Flash gold(electroplated gold)、ENIG、Hard gold、Flash gold、HASL Lead-free 、OSP、ENEPIG、Soft gold、Immersion silver、Immersion Tin、ENIG+OSP, ENIG+Gold finger, Flash gold(electroplated gold)+Gold finger, Immersion silver+Gold finger, Immersion Tin+Gold finger.|
|Min. Annular Ring||3mil|
|Aspect ratio||10:1(HASL Lead-free 、HASL Lead、ENIG、Immersion Tin、Immersion silver、ENEPIG);8:1(OSP)|
|Impedance control||±5ohm(＜50ohm), ±10%(≥50ohm)|
|Other Techniques||Blind/Buried Via|
|Via in Pad|
Here there’re many laminate material datasheets, they’re useful and helpful for you, please see them:
|SUPPLIER||PCB LAMINATE||TYPE||MATERIAL DATASHEET||TG||TD||DK(1MHZ)||DK(1GHZ)||DK(10GHZ)|
|Hitachi||MCL-BE- 67G||Modified Epoxy||DOWNLOAD||140||340||4.9||4.4||–|
|N4000-13EP SI||Modified Epoxy||DOWNLOAD||210-240||350||–||3.4||3.2|
|Stablcor||ST325||–||DOWNLOAD||Thermal conductivity:75w/m.k(with 1oz copper)|
|ST10||–||DOWNLOAD||Thermal conductivity:325w/m.k(with 1oz copper)|
|Bergquist||ht-04503||–||DOWNLOAD||Thermal conductivity:2.2w/m.k(with 1oz copper)|
PCBMay offers flexible shipping methods for our customers, you may choose from one of the methods below.
DHL offers international express services in over 220 countries.
DHL partners with PCBMay and offers very competitive rates to customers of PCBMay.
It normally takes 3-7 business days for the package to be delivered around the world.
UPS gets the facts and figures about the world’s largest package delivery company and one of the leading global providers of specialized transportation and logistics services.
It normally takes 3-7 business days to deliver a package to most of the addresses in the world.
TNT has 56,000 employees in 61 countries.
It takes 4-9 business days to deliver the packages to the hands
of our customers.
FedEx offers delivery solutions for customers around the world.
It takes 4-7 business days to deliver the packages to the hands
of our customers.
5. Air, Sea/Air, and Sea
If your order is of large volume with PCBMay, you can also choose
to ship via air, sea/air combined, and sea when necessary.
Please contact your sales representative for shipping solutions.
Note: if you need others, please contact your sales representative for shipping solutions.
On our website you can use the following payment methods:
Telegraphic Transfer(TT): A telegraphic transfer (TT) is an electronic method of transferring funds utilized primarily for overseas wire transactions. It’s very convenient to transfer.
Bank/Wire transfer: To pay by wire transfer using your bank account, you need to visit your nearest bank branch with the wire transfer information. Your payment will be completed 3-5 business days after you have finished the money transfer.
Paypal: Pay easily, fast and secure with PayPal. many other credit and debit cards via PayPal.
Credit Card: You can pay with credit card: Visa, Visa Electron, MasterCard, Maestro.
“The salespeople at PCBMay are rock solid. It’s a real pleasure to work with them. Go see these people if you need any specialty PCB or PCBA work. A genuine, vetted professional company. Not a flaky one. Years of experience and competence are clearly seen in their results and knowledge. Their salesperson is a really nice guy that goes above and beyond to provide exceptional customer service. I recommend it.”Derek Skipper, Materials Director from Estonia
“After the last provider failed terribly, I purchased a PCB for a test project with Flex and Rigid parts. I got a wonderful deal on everything, including installation. I also bought a PCB heater from them. Was well worth it considering everything that was accomplished. I waited approximately 4 months before reviewing in case there was something wrong with the PCB, but everything is fine and there are no strange consequences. Still works perfectly.”Noah Skaptadóttir, Procurement Director from Sweden
“The Automotive PCB is amazing in general. My boss even agreed to collaborate with them on the next order. I will not hesitate to patronize them in the future. If you require quick and dependable PCBs, they are the ideal. I got a decent one, and they completed my request by the deadline. And the guys are all quite pleasant and competent. I would recommend them to anyone who requires a custom PCB part, such as for an automobile.”Henson Birch, Commodity Manager from Lithuania
Related Other PCBs
Automotive PCB: The Ultimate FAQ Guide
Are you interested in automotive PCB?
We’ve compiled the most authoritative data to meet your needs as a customer looking for the best-in-class PCB products.
Only an authoritative provider, such as PCBMay, can provide the most up-to-date information on all types of Automotive PCB.
If you want to stay current, read this article.
Let’s get started with this guide; there’s a lot of useful information regarding automotive PCB here.
Millions of people use different types of vehicles to travel along with different places such as from home to office, within cities, and within countries.
The automotive industry is striving hard to play its part in making standard PCBs for delivering the best driving and passenger experience of vehicles.
The automotive PCBs are experiencing different extreme factors such as dirt, temperature, moisture, and chemicals, etc., and are bounded within complex systems.
Therefore, each and every technological improvement is supposed to undergo higher reliability, care, and better control when the automotive design is finalized.
The automotive PCB is a board that is non-conductive in nature and is having different electrical and electronic components installed to it.
The components are connected to the board with certain physical aid. The automotive PCB can also be defined as a system of complex circuitry which is controlling different operations of vehicles related to electrical and electronic engineering.
The automotive PCBs are ensuring a smooth and steady ride of vehicles irrespective of the situation being faced.
There are different reasons why automotive PCBs are vital to have in vehicles.
- Automotive PCBs are enhancing the performance and functionality of the vehicle.
- Such PCBs are aiming to save fuel and reduce tail gas. These are also helping in transforming the vehicles from conventional fuel to pure electrical power.
- Automotive PCBs are improving the security features of vehicles. Such PCBs are playing a vital role in the automation of vehicles resulting in lesser accidents, anti-theft, monitoring, and cameras, etc.
- PCBs are also bringing comfort with the addition of air-conditioning systems, audio, and video entertainment system, and tracking system,s, etc.
- The autopilot which is also known as auto driver is a system of modern vehicles which is almost entirely based on a set of PCBs interconnected together performing a collective function. This is a highly sophisticated system of electronic equipment which is functioning behind the curtain and producing the best outcome. Such PCBs are preprogrammed and have sensors for sensing and collecting data and make the right decision at right time. The autopilot system is detecting on-road obstacles and is taking braking decisions all by itself without any assistance from the driver.
The PCBs can be considered as the backbone of the automotive industry when it comes to its electrical and electronic components and their functioning. Different types of PCBs are used in the automotive industry.
- Flexible PCBs
The flexible PCB is one in which the electronic components are assembled onto it through mounting over a plastic substrate of flexible nature. The plastic substrate can be of different types such as polyester film, polyimide, and peek for conduction of electricity. Such PCBs can be easily twisted, bent, turned, and moved to any of desired shapes.
Automotive PCB: Flexible PCB
- Rigid PCBs
The rigid PCBs are the ones on which electronic components are installed over stiff board. Such PCBs cannot be twisted, bent, and folded because such PCBs have stiffeners like FR4 material. The use of such PCBs is in display monitors and other screens of the vehicle.
Automotive PCB: Rigid PCB
- Flexible-Rigid PCBs
The flexible-rigid PCBs are one on which different components are mounted over both rigid and flexible boards. Such PCBs are comprising of various layers of circuits having an external or internal attachment to one or more rigid boards. Such PCBs are used for the lighting system of vehicles.
Automotive PCB: Rigid-flex PCB
- HDI PCBs
HDI PCBs are having a higher density per unit area of wiring over the boards when compared to other PCBs. These are having smaller vias and capture pads along with spaces and finer lines with higher connection density for pads.
Automotive PCB: HDI PCB
- LED PCBs
LED PCBs are consisting of a chip which is producing light whenever an electrical current is passing through it. The major material of such PCBs is aluminum which is a brilliant conductor of electricity and heat.
Automotive PCB: Rigid PCB
- Copper PCBs
The heavy copper PCBs are ones having more than 3 ounces of copper through the board’s inner and outer layers. Such PCBs are assisting in the elimination of the complex configuration of wiring. These are also increasing resistance against the capacity of current carriage and thermal strains.
- Metal Core PCBs
Metal PCBs are depending on aluminum or copper as their major core with its lowered side behaving like a heat sink. The metallic core is a very good conductor of heat and is thus eliminating heat from vehicles.
Automotive PCB: Metal Core PCB
- Single-Sided PCBs
Single-sided PCBs are having all of the components installed onto a single side. Simply stating that components are all on one side and conductive material is on another side.
- Double-Sided PCBs
Dual or double-sided PCBs are also known as double-sided plated-through PCBs or DSPT. Such PCBs are used in advanced vehicles only. These are dependent on vias which are allowing closer routing traces for alternation among the top and bottom layers.
- Multi-Layered PCBs
The multi-layered PCBs are ones having more than 2 layers on board. Such PCBs are having greater than 3 materials at their center. These are allowing easy control and incorporation of features of impedance having higher density and flexibility.
There are numerous features of automotive PCBs assisting vehicles in their operation.
- Suitability for Complex System
The vehicles have numerous complex systems which continuously face different severe challenges such as high temperatures, oil, dirt, and pressure, etc. The PCBs have dedicated features that are able to withstand extreme scenarios and allows luxurious and comfortable drive.
- Withstanding High Temperatures
The automotive PCBs are capable of withstanding higher temperatures. These work efficiently in both extreme low and high temperatures. The material used in these PCBs is able to tolerate extreme fluctuation of temperatures.
- Chemical Resistant
The automotive PCBs are highly resistant to chemicals like organic solvent, bases, acids, and adhesives, etc. This is why automotive PCBs last longer than an ordinary one.
The automotive PCBs material is stronger and has a longer life. The reliability of these PCBs makes them well-suited to be used in the automotive industry which can withstand harsh conditions without affecting its functioning.
The vehicles are driven in different places and various terrains with diverse characteristics when the environment is concerned.
The automotive industries are making sure to use PCBs able to adapt to dissimilar environments.
- Dirt Resistant
Dirt is often accumulated onto vehicles. Therefore, the PCB system of the vehicle is needed to be dirt resistant enough to avoid short circuitry and malfunctioning.
Different laminations are used by manufacturers to keep dirt away from PCBs.
Different applications of vehicles are using automotive PCBs. It can be stated that when it comes to applications, PCBs can be considered as the backbone of the electrical system.
Automotive PCBs are performing various functions of vehicles.
Different Automotive PCBs
The following is the list of the main applications of automotive PCBs.
- GPS kit.
- ECU modules.
- ECL modules.
- Braking system (Anti-lock).
- Displays (Digital).
- Sensors of transmission.
- Radar system.
- Audio and stereo components.
- AC/DC converters.
- Engine controls.
- Engine timing system.
- LED system.
- Occupant detectors.
- Power distribution board.
- Diagnostic system.
- Infotainment system.
- Airbag working system.
- Obstacle detection.
- Emergency assist system.
The process of automotive PCB assembly is almost the same as that in other industries.
First of all, design software acquisition is necessary to have.
The design software is capable of assisting incomplete assembly and production phase after creating a prototype.
The design software is having all of the key features which are necessary for the creation of a prototype.
Different software is available in the market e.g., dip trace, eagle, and proteus, etc.
- Understanding specifications of PCB
Dimensions are needed to be specified along with material type, layers number, finishing of the plate, the thickness of the board, and impedance, etc. Apart from the mentioned parameters, castellated holes, silkscreen, solder mask, minimum pitch, holes size, and spacing parameters can also be mentioned.
- Checking Design Rules Violation
The next step is checking whether or not there are any design rule violations. Through design software assistance, all such violations can be troubleshot and rectified.
- Generation of Gerber Files
The design software is helping in the generation of the main blueprint of the required PCB. After the blueprint is created, Gerber files are also needed to be created for ensuring the right order of all processes.
- Stacking Up Documents
When Gerber files are ready, it is then time for the creation of a stack up for the documentation. Everything must be arranged in a proper manner and all layers must be labeled in accordance. After that, the manufacturers are creating a prototype and then perform a different test to check its functionality.
When the prototype of the automotive PCB is ready, it is then time to set hands on the production. The Assembly process is the main step in mass production. However, before proceeding to the assembly procedure, it must be ensured that the prototype is working in perfection and all of its functions are adhering to the requirements. The assembly process has different phases described below.
This is the process where a photomask or simple mask is combined with the chemical etching. This process is subtracting copper areas from the main substrate of the printed circuit board. After that through a photoplotter design was used in combination with a certain PC. B CAD program, a photomask is produced. A laser printer can also be used for making photomasks.
As far as the multi-layered automotive PCBs are concerned, one of the most necessary requirements is to have bounded layers. The lamination process is used for bonding different layers together. Lamination is also covering and securing the sensitive circuit from external agents like dirt and other environmental factors. This process is resulting in a safe and good quality automotive PCB.
The multi-layered automotive PCBs have a requirement of connecting their layers together with each other.
This function can be achieved through mere drilling the vias or holes throughout the different layers of PCB.
The layers can be drilled through the drilling machine very easily.
The specifications are needed to be entered through a computer and the rest of the task is achieved through the automatic drilling machine itself.
- Solder Plating
After drilling, all of the components can be mounted onto the PCB’s substrate and then connected with other layers with the help of vias.
In such a case, soldering is to be done with pads and lands where the electronic components are needed to be connected.
As a matter of fact, bare copper soldering is not an easy task; therefore, surface plating is required with a material that is easily solderable. Tin has been extensively used for this purpose.
However, to comply with RoHS, now nickel or gold is used for plating.
- Circuit Board Testing
After the above-mentioned steps are concluded, it is now time to test the produced printed circuit board.
The testing phase is happening before the connection of other components or parts to the PCB itself.
There are different methods for testing the produced PCB such as nail tester and flying probe tester etc.
All rules of PCB manufacturing are to be followed in order to get a fully functional PCB.
The automotive PCB future is very bright as the advancement in technology is growing with each passing day.
The automotive printed circuit boards are of great importance in almost all types of vehicles.
Almost all types of printed circuit boards are used in the automotive industry.
However, flexible, LED, and multi-layered PCBs are abundantly used.
The flexible PCBs are even used in the back windshield of vehicles in order to limit fog accumulation on it.
Similarly, in recent times multi-layered PCBs found abundant use in high-tech vehicles produced by giant auto manufacturers.
Most of the multi-layered PCBs are used in self-driving or driverless vehicles.
It can be concluded that automotive PCBs have a critical role play in the auto industry and their significance will increase with time.