PCBMay is a professional boiler PCB manufacturer for more than ten years. We serve more than 1000 clients from over 60 countries.
- Complete custom boiler PCB design
- Advanced equipment and technology
- Knowledgeable and highly experienced team
- One-stop solution for your boiler PCB needs
Boiler PCB is Your Best Choice for Your Project
We have our component warehouse in our factory. Thus, you can assure that PCBMay can provide a total solution for your needs. PCBMay can offer you a flexible solution to meet your requirements. Also, have in-house production facilities and testing laboratories that are under our control. With PCBMay, you can guarantee the highest quality boiler PCB for your business or project. Please send us your inquiries today!
Types of Boiler PCB Meet Your Requirements
PCBMay manufactures Customized Electronic PCB Board for Boiler Control Board with 0.1mm hole size. It also features 0.075mm line spacing and custom board size.
Why Choose PCBMay for Your Boiler PCB
PCBMay is among the biggest boiler PCB manufacturing companies in China. We have skillful technical personnel and experienced engineers to guarantee you the highest quality boiler PCB. We offer a professional and timely solution.
We export boiler PCB to countries around the world. With our in-house production facilities, you can ensure fast lead-time and on-time delivery even in peak seasons. Our expert team works hard to give you the best quality products and services. Please send us your inquiries today!
Related Boiler PCB
Boiler PCB Production Details As Following Up
|Base Material||KB、Shengyi、ShengyiSF305、FR408、FR408HR、IS410、FR406、GETEK、370HR、IT180A、Rogers4350B、Rogers4000、PTFE Laminates(Rogers series、Taconic series、Arlon series、Nelco series)、Rogers/Taconic/Arlon/Nelco laminate with FR-4 material(including partial Ro4350B hybrid laminating with FR-4)|
|Board Type||Backplane、HDI、High multi-layer 、blind&buried PCB、Embedded Capacitance、Embedded resistance board 、Heavy copper power PCB、Backdrill.|
|Copper Thickness||Min. 1/2 OZ, Max. 10 OZ|
|Maximum Board Size||1100*500mm(43”*19”)|
|Min laser drilling size||4mil|
|Solder Mask||Green, Black, Blue, Red, White, Yellow,Purple matte/glossy|
|Surface Treatment||Flash gold(electroplated gold)、ENIG、Hard gold、Flash gold、HASL Lead free、OSP、ENEPIG、Soft gold、Immersion silver、Immersion Tin、ENIG+OSP,ENIG+Gold finger,Flash gold(electroplated gold)+Gold finger,Immersion silver+Gold finger,Immersion Tin+Gold finger.|
|Min. Annular Ring||3mil|
|Aspect ratio||10:1(HASL Lead free、HASL Lead、ENIG、Immersion Tin、Immersion silver、ENEPIG);8:1(OSP)|
|Impedance control||±5ohm(＜50ohm), ±10%(≥50ohm)|
|Other Techniques||Blind/Buried Via|
|Via in Pad|
Here there’re many laminate material datasheets, they’re useful and helpful for you, please see them:
|SUPPLIER||PCB LAMINATE||TYPE||MATERIAL DATASHEET||TG||TD||DK(1MHZ)||DK(1GHZ)||DK(10GHZ)|
|Hitachi||MCL-BE- 67G||Modified Epoxy||DOWNLOAD||140||340||4.9||4.4||–|
|N4000-13EP SI||Modified Epoxy||DOWNLOAD||210-240||350||–||3.4||3.2|
|Stablcor||ST325||–||DOWNLOAD||Thermal conductivity:75w/m.k(with 1oz copper)|
|ST10||–||DOWNLOAD||Thermal conductivity:325w/m.k(with 1oz copper)|
|Bergquist||ht-04503||–||DOWNLOAD||Thermal conductivity:2.2w/m.k(with 1oz copper)|
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Your Premier Boiler PCB Manufacturer
Are you looking for a Boiler PCB assembly, manufacturer, or services? PCBMay can be your best choice! We develop a wide range of boiler PCB designs and bodies. PCBMay aims to skyrocket your business and boost your projects.
PCBMay offers OEM and ODM boiler PCB. We have expert engineers and professional designers to customize your order. Our team makes sure that we manufacture your boiler PCB while following your exact specification.
All our products have certifications from various international standards such as ISO9001, ISO14000, REACH, RoHS, UL, and more. We also have strict quality control management for in-line inspection. Thus, you can assure higher quality and defect-free boiler PCB.
PCBMay is a manufacturer of reliable and fully-tested boiler PCB. These products function as the center of your boiler machine. It features high performance and excellent functionality. The design of our boiler PCB makes it perfect for your electric flow and central heating boiler applications.
Our engineers designed boiler PCBs with high efficiency, high precision, and a high level of heat resistance. It also features durability and high strength to withstand current loads in every application. All our boiler PCB are long-lasting. Thus, you can assure that your boilers will also expand their long life cycle.
We also manufacture boiler PCB using high-quality materials such as FR4, aluminum, high TG, and more. These materials ensure high quality and reliability. You can also avail of boiler PCB with various solder mask colors.
As a professional supplier in China, we produce a wide range of boiler PCB. You can purchase our Electronic Gas Boiler PCB, Customized PCBA Electric Boiler, Customized Electronic PCB Board for Boiler Control Board, Boiler Gas ENIG PCB, and more. We offer a one-stop solution to your boiler PCB needs.
Aside from that, PCBMay also offers affordable prices and no minimum order requirement to support your business. We also guarantee you a fast lead time and on-time delivery. Our professional sales team will cater to your needs 24/7.
Send inquiries for your next boiler PCB orders!
Boiler PCB: The Ultimate FAQ Guide
Are you struggling to regulate the boiler’s components?
Boiler PCB is the best option to solve your problem. It controls the properties of the boiler effectively. This PCB protects the internal components of the boiler from being damaged. The immense success of boiler PCB in fault reduction makes it compatible with various boiler applications.
PCBMay is the most reliable manufacturer of boiler PCB in present times. We intend to let you know the ins and outs of this PCB through this FAQ guide. Let’s make a move.
What Is A Boiler PCB?
Boiler PCB is the nucleus of a boiler system. It provides the necessary signals to the boiler components to function properly. This is an unavoidable part of condensing boiler applications.
Boiler PCB can save boilers from damage by detecting faults. It identifies errors in boiler operation and renders negative feedback loops. That means boiler PCB ensures protection to the boiler and its surroundings.
This effective PCB promotes the longevity of the boiler. Tremendous features of boiler PCB make it compatible with various high-volume boiler projects at a reasonable price.
What Are Boiler PCB Materials?
Boiler PCB materials are PTFE (PolytetrafluroEthene) and glass-incorporated hydrocarbons. Here, FR-4 materials are used. All of these materials are highly effective in thermal management.
Boiler PCB Materials
Boiler PCB materials have high glass transition temperature, high decomposition temperature, low dielectric constant, etc. These properties increase the use of the boiler PCB.
What Are The Different Types Of Boiler PCB?
There are versatile boiler PCBs available in the market. But one thing is common among these categories, which is outstanding performance. Electronic gas boiler PCB, boiler gas ENIG PCB, hot water boiler, etc are very effective and widely used in numerous large-scale and prototype PCB applications.
Gas Boiler PCB
How Does A Boiler PCB Work?
Boiler PCB works in an efficient way to control boiler operations. It delivers a signal to the fan to move. This rotation of the boiler fan eliminates the exhausting fumes from the boiler.
The boiler fan also functions to start the gas valve. Then the gas is transferred to the burner for ignition. It allows the gas burner to combust the gas which results in heat production.
Highly Functional Boiler PCB
Usually, all components of the boiler system are connected to the PCB. That’s why it supplies the required signals to the boiler components to function in asynchronous processes. So, you can experience the optimum faultless boiler.
What Is The Glass Transition Temperature In A Boiler PCB?
The glass transition temperature of the boiler PCB materials is more than 280⁰C. This higher value indicates the high tolerance to the thermal effects of these PCB materials.
High Tg Boiler PCB
Usually, the glass transition temperature refers to the maximum temperature at which the polymer materials start to become elastic. That’s why it should be high. Its materials are thermal-sensitive. This high Tg PCB enables it to tolerate extreme thermal stress in large-scale boiler applications.
Does A Boiler PCB Have Internal Fuses?
The boiler PCB controls multiple internal fuses in the boiler system. These are highly important components of the boiler circuits to save the boiler components in high electricity.
Boiler PCB Internal Fuse
Internal fuses are applied to keep the PCB separate from the main electric circuit. If internal fuses of the boiler have disconnected or blown, the boiler doesn’t get a power supply. That means the boiler remains safe. Then you need to replace the fuses.
What Is The Function Of The Fan In A Boiler PCB?
In the boiler technology, the fans are applied to make the boiler free from harmful fumes. This is important for your safety. If these fumes are mixed with the gases, you don’t get the maximum thermal performance from the boiler PCB.
Sometimes, the boiler fans create some problems like high vibration. It causes defects in the boiler operation. So, you need to take care of fans.
What Should You Do In Case Of Having No Power To Boiler PCB?
You have to suffer from the “no power to boiler PCB” issue in boiler applications. It happens due to the damage of internal fuses, failure of power light, faulty PCB, etc. you should check the PCB connections and power supply to solve this problem
Boiler PCB Power Failure
Again, you need to replace a new internal fuse with the damaged fuse. A reliable electrical test can detect the reason for power failure easily. So, you can solve the no power problem. After solving the problem, reset the boiler and enjoy the performance of the boiler PCB.
What Can Cause Problems For Boiler PCB?
Boiler PCB promotes the integrity of the boiler system to a large extent. But, you can find some factors which cause problems for it in smooth signal propagation.
Vibration of Boiler
Low vibration is very common in boiler mechanisms. But, excessive vibration of the boiler is not good for the boiler PCB. Usually, boiler fans and pumps are responsible for increasing the noise due to vibration.
Boiler components like PCB have a definite resistance against the oscillation. If a breakdown happens, wire bonding and chips of it can get damaged. That’s why you should always regulate the noise components of the boiler.
Water and moisture affect the boiler PCB in many ways. Normally you can find out leakage in a boiler pump or heat exchanger. These can be the entrance points of water in the PCB.
Faulty Boiler PCB
The heat exchanger of the boiler often suffers from limescale issues. Limescale creates some spots on the boiler having low resistance to water. Again, mechanical and thermal stress break the boiler pumps. These damages ultimately affect the performance of the boiler.
You can provide a hot flash to your boiler, which is effective in taking care of these issues. We are providing the most reliable fabrication and assembly of this PCB. Contact us to get the perfect boiler PCB having high durability.
What Are The Symptoms Of A Faulty Boiler PCB?
Boiler PCB is the major part of your boiler system. You have to face a huge complication due to any harm to the boiler. That’s why you should always be careful about the irregular behavior of the boiler.
Now, we are going to explain some significant symptoms of a faulty PCB.
No Power On Display
This is the most common symptom of a boiler having a defect. If you notice the no-power condition of your boiler display, first check the wiring. Sometimes the connection between the power supply and boiler display can be interrupted.
If this is not such a wiring problem, you have to consider that your boiler is defective.
Sometimes you can smell something unusual around the boiler. That means a component can get burnt due to overheating and boiler PCB can’t detect this burning.
You need to replace the burnt boiler with a new one. But, this is highly expensive.
Defect In PCB Memory
You can experience a memory defect in a boiler PCB. This is also a common sign to consider it faulty.
Defective Boiler PCB
If you notice any sporadic behavior of the boiler, you should try to figure out the problem. Otherwise, inconsistent operations cause malfunction of the boiler system. Sometimes the boiler fan rotates continuously or gas valves don’t function.
Besides, it controls the display panel of the boiler. So, the flickering of lights on the display panel indicates the defects of the boiler. Any intermittent illumination is the symptom of a faulty PCB.
These are some notable signs of a defective boiler. You have to contact a trustworthy manufacturer of boiler PCB as soon as possible. Remember, don’t try to mess with boiler problems yourself.
How Do You Identify Faults In Boiler PCB?
Identifying faults in boiler PCB is the foremost task when you notice any suspicious nature of the boiler. There are certain things to check out during the fault-finding process. Let’s have a look at these issues.
You need to check the surface of the boiler PCB to find some cracks. Usually, the older boilers are easily cracked and fractured due to external stress. Intense cracking stops the functioning of the PCB.
Leakage is the most common cause of maximum defect in boiler applications. Since leakage resists the conduction of electricity through the PCB, you should check the boiler pumps and heat exchanger.
Water is the silent killer of boiler materials. If the moisture absorption rate of the PCB materials is high, then it hampers the dielectric strength and impedance stability of the boiler.
Checking the solder connections is also an effective way to detect the faults in the boiler PCB. If there is a fault in solder joints, it will affect the functionality of the boiler. So. you need to conduct a proper inspection of the soldering and other connections.
The boiler PCB is joined with the most significant components of the boiler system. So, you should check the wirings of this PCB surface to find out the faults. Like, the boiler fans are sometimes not wired up correctly to the PCB.
Boiler PCB Fault Finding
As a result, the fan doesn’t work properly. It leads to the inability of gas combustion in the burner because of the presence of harmful fumes in the boiler. That’s why wrong wire connections cause various defects in the boiler.
Fault identification is crucial for boiler applications. It saves the boiler from massive damage. So, contact a reliable manufacturer to identify and solve the defects of your faulty boiler PCB.
What Are The Different Fault Codes Of Boiler PCB?
Sometimes, you can notice some different codes on the display panel of the boiler. These codes indicate various faults of your boiler. So, you need to have a clear concept of the fault codes of the boiler.
We are here to let you know about the coding system of the faulty PCB. There are mainly F codes, L codes, and C codes to define faults.
FD Fault Code
This code indicates that there is no flow of water in the boiler.
F1 Fault Code
F1 code means water pressure in the boiler is low.
F2 Fault Code
This code refers to the loss of flame while the boiler operates.
F3 Fault Code
When the boiler fan is not functioning well, you can see the F3 code on the display panel.
F4 Fault Code
F4 fault code indicates a problem with the thermistor of the boiler.
F5 Fault Code
It refers to the malfunction in return thermistor operation, high temperature, or a crack in the thermistor of the boiler.
F6 Fault Code
When the outside sensor of the boiler system does not function, the F6 code will appear on the display.
F7 Fault Code
This code means you have a problem with the main power supply.
F9 Fault Code
It is related to the fault of the PCB. In the case of an unconfigured boiler PCB, the F9 code is applied.
L1 Fault Code
This refers to the shortage of water in the boiler system.
L2 Fault Code
Here, the ignition system of the boiler will be locked out. You can reset the boiler to solve this issue. If this doesn’t work, contact a boiler specialist.
L3 Fault Code
This fault code indicates that there is no flow in the thermistor. This occurs due to the use of faulty BCC (Boiler Chip Card) in the boiler.
L5 Fault Code
If there is any problem with the boiler return system. You will notice the L5 fault code. This problem happens because of the multiple reset in a short period.
L6 Fault Code
When the boiler PCB fails to detect flame in the gas and the flames create problems, the fault code will be L6.
L9/H9/La/HA Fault Code
L9 code indicates the huge rise of temperature in the boiler system.
LF Fault Code
This is shown due to the defect in the ignition system of the boiler.
C2 Fault Code
This code means that BCC has malfunctioned.
C0 Fault Code
C0 code indicates a fault in the central heating system. This occurs because of the cut down of the connection between the thermostat and the PCB.
Except for these, you can see no display, high gas bill, no hot water, pressure loss, etc fault codes on the display panel of the boiler. As soon as you configure these codes, consult with your manufacturer of the boiler PCB.
What Is Meant By F3 Code In Boiler PCB?
F3 code defines a fault of the fan in the boiler PCB. The boiler fan is a crucial part of the entire boiler mechanism. Like other boiler components, the fan is connected to the PCB. Sometimes, this connection can be interrupted.
Fixing F3 Fault In Boiler PCB
Again, the boiler fan can get a leakage due to water damage. Besides, a problem in the switch that controls the air pressure can cause a defect in the boiler fan. If anything among these cases happens, you will notice the F3 fault code. You should contact a skilled person to handle this problem.
What Is The Cost Of Replacing A Boiler PCB?
A boiler PCB is a high-cost part of the boiler. When you identify a serious fault in the boiler, you have mainly two options. These are repairing or replacing the boiler PCB.
But, repairing is very costly and there is always a possibility of being damaged in the future. So, the better option is replacing it if the warranty policy is unavailable.
Replacing Boiler PCB
Its cost varies based on the types of boilers, materials, etc. But, you can replace it at 350$ to 1000$. It is worth paying this amount for replacing the boiler PCB. You can experience the great benefits of this PCB almost like a new one. You can also think about buying a new boiler.
How Long Does A Boiler PCB Take To Fit?
Boiler PCB is the center of all functionalities in the boiler system. After the fault analysis, it usually takes one day to function properly. This time can increase depending on the category of the boiler and the number of components of the boiler to replace.
Effective Boiler PCB
Here, the manufacturer plays a big role. We provide the best technical support to detect the fault and make it fit again within a short period.
Do You Need To Replace Your Boiler PCB?
This depends on some factors. Such as:
- If you can repair the PCB easily at an affordable rate
- If you have available warranty service
In these cases, you don’t need to think about replacement. But, if the repair seems to be less effective, replacing the boiler PCB is the best decision. Watch this video about boiler PCB repairing and replacement:
How Do You Reset Boiler PCB?
When you can see the L2 fault code on the display of the boiler, you have to reset your boiler PCB. But, you should not reset the boiler by yourself. Sometimes it locks out to establish a smooth operation. It is also necessary to prevent damage to the boiler components.
That’s why you should consult with your manufacturer. In the case of any emergency situation, you can easily reset a boiler. You just need to move the control knob to reset position and again turn it to your preferred setting.
Reset Boiler PCB
If there is no problem, The boiler PCB starts functioning. In an automated system, you can reset it through the “RESET” button.
How Long Does A Boiler PCB Last?
Boiler PCB enhances the lifetime of a boiler. This high longevity makes it compatible with different applications. Usually, a boiler PCB lasts for more than 10 years. It enables a boiler system to provide maximum output over this long period.
Long-Lasting Boiler PCB
Boiler PCB materials have impressive thermal management. That’s why this PCB provides great resistance against thermal stress which promotes its shelf life. Normally, you need to replace a boiler after every 10 years. An effective PCB increases this working period.
Which Surface Finish Is Effective For Boiler PCB?
- It is lead-free. So, there is no harm to nature.
- It renders more effective heat dissipation compared to other surface finish methods.
- This process offers better resistance against corrosion and oxidation at a competitive rate.
ENIG Surface Finish In Boiler PCB
Besides, you can think about the ENEPIG surface finish for your PCB.
Can Boiler PCB Be Customized?
Yes. Boiler PCB has an impressive customization facility. You can enjoy the versatile outstanding features in countless projects. It incorporates an automatic control mechanism and heat dissipation system through proper customization.
Thus, it can apply. to the hot water boiler, steam boiler, etc. Contact us. We are offering the most effective custom solution of the boiler PCB.
How Do You Choose The Best Manufacturer Of Boiler PCB?
Boiler PCB acts as the pivotal part of the boiler projects. That’s why you should choose the best manufacturer of this PCB. you need to verify some things before making this choice. Such as:
- The manufacturer should have the ability to supply high-quality components
- Huge manufacturing experience of PCB
- High-volume IPC Class 2 or Class 3 standard PCB production capability
- Certification from ISO and RoHS.
- Skilled technicians of boiler technology
- Good customer service
- Customization facility
- Affordable price
We have been rendering boiler PCB manufacturing for more than 15 years with great reliability. We have professional boiler specialists to provide 7/24 hours of support. Contact us to ensure faultless boiler repairing or replacement.
Boiler PCB is the leading solution for boiler-driven PCB projects. This effective PCB has already proved its credibility through immense positive effects. You can enjoy the best output of large-scale boiler applications.
PCBMay provides the best service for boiler PCB-related issues. We have tried to explain all about this PCB precisely. We hope this FAQ guide brings peace to your mind. If you have any questions about the manufacturing of it, contact us.