Your Reliable Cable Assembly Manufacturer in China

PCBMay is a professional cable assembly manufacturer in China, we can provide many different kinds of the cable assembly.

  • Over 12 years cable assembly manufacturing experience
  • No Minimum order quantity even one piece
  • Sufficient raw material in stock to support your orders
  • 100% E-test and inspection for all assembly
  • 7/24 sales and engineering tech support
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PCBMay: Your Leading Cable Assembly Manufacturer in China

As a reliable cable assembly supplier in China, PCBMay can offer prototype, small, and high volume production for your cable assembly.

With over 12 years of manufacturing experience in cable assembly, our customers are all around the world and most of them are from the USA, Canada, Germany, UK, Italy, Spain, Sweden, and so on.

In our daily life, we often use different types of cables, there’re many applications for cable assembly, like aerospace, military&defense, medical, industrial control, agriculture, food, etc.

When you have any cable assembly requests, just send a message to us.

Many Different Types of Cable Assembly Rocket Your Projects

Medical Cable Assembly

Healthcare operations and hospitals have very detailed requirements for cables and wiring. Conditions such as high temperatures or large amounts of moisture used for sterilization of medical instruments, make the cables deteriorate and disintegrate at a much faster rate. Thus, the medical industry needs custom cables that are able to sustain this repeated exposure day in and day out.

Telecommunications Cable Assembly

Custom cables are manufactured for the digital age and broadcasting using fiber optic technology. Whether we are using our Smartphone, laptop, computer, tablet or anything that requires a network these cables help in the quick transfer of data. For cable technicians, custom fiber optic cables are excellent for meeting critical network needs when standard patch cables can’t do the job.

Testing Equipment Cable Assembly

Testing and measuring devices, used in continuity testing, for example, are critical in verifying whether particular equipment, model, gadget, or appliance meets required specifications. These instruments might need simple wiring all the way to complex custom assemblies for high quality and precise testing results. The wire comprehensive tester can test wires such as medical wires, car wires, non-standard wires.

Industrial Control Cable Assembly

The key component of industrial control cables is the transmission line, which naturally also contains relative dielectric strength chemicals. In the process of transmitting a lot of information, most of them are transmitted through the transmission line inside the industrial control cable, so it is an essential commodity for social development. Especially for some companies, in the case of production, processing, and manufacturing, it must be applied to industrial control cables.

Consumer Electronic Cable Assembly

Consumer electronics cable is one of the electronic components that connect electrical circuits. It mainly plays the role of electrical energy connection and signal transmission between devices and components, components, and cabinets. Consumer electronics cable is an important branch of the wire and cable industry. It provides support services for household appliances, computers, intelligent offices, and other fields. It has the characteristics of small size, high technical content, and high added value.

Automotive Cable Assembly

Automobile cables are also called low-voltage wires, which are different from ordinary household wires which are copper single-core wires with certain hardness. However, automobile cables are all copper multi-core cords. Some cords are as thin as hair. Several or even dozens of flexible copper wires are wrapped in a plastic insulating tube (polyvinyl chloride), which is soft and not easy to break. Due to the particularity of the automotive industry, the manufacturing process of automotive wiring harnesses is also more special than ordinary cables.

PCBMay is a Professional Cable Assembly Manufacturer for You

Are you looking for a high-quality cable assembly manufacturer in China? PCBMay is your best choice.

PCBMay fabricates custom cable assembly for various industries, we are frequently investing in new equipment and will enhance our capabilities, what’s more, improve our production capacity.

We put our customers first. When we receive your request or order, we have a different team to support you. We always insist on “quality is life”, and also put quality first.

Generally speaking, the quality will be down if the price is low. But PCBMay does not compromise on the quality of the product.

PCB Assembly Production line

Related Cable Assembly Products

Aerospace Cable Assembly
Aerospace Cable Assembly
PCBMay can provide different kinds of aerospace cable assembly.
Agriculture Cable Assembly
Agriculture Cable Assembly
PCBMay can offer high quality custom Agriculture cable assembly.
Security Cable Assembly
Security Cable Assembly
PCBMay can provide different kinds of security cable assembly.
Wireless Cable Assembly
Wireless Cable Assembly
PCBMay can provide different kinds of wireless cable assembly.

Cable Assembly Details As Following Up

Please see the capabilities from PCBMay as below:

No.ItemProcess Capability Parameter
1Order Quantity≥1PCS
2Quality GradeIPC-A-610
3Lead Time24 hours expedited service can be offered. 3- 4 days normally for PCBA prototype orders. We will give you an accurate lead time when we quote for you.
5Board TypeRigid PCB, Flexible PCB, metal core PCB
6Min Package01005 (0.4mm*0.2mm)
7Max PackageNo limit
8Mounting Accuracy±0.035mm(±0.025mm)  Cpk≥1.0 (3σ)
9Surface FinishLead/Lead-free HASL, Immersion gold, OPS, etc.
10Assembly TypesSurface mount (SMT), Through-hole (DIP), Mixed Technology (SMT & Thru-hole)
11Component SourcingTurnkey (All components sourced by PCBMay), Partial turnkey, Kitted/Consigned
12BGA PackageBGA Dia. 0.14mm, BGA 0.2mm pitch
13SMT Parts PresentationCut Tape, Partial reel, Reel, Tube, Tray, Laser-cut Stainless Steel
14Cable AssemblyWe supply custom cables, cable assemblies, wiring looms/harnesses, and power leads for various industries including automotive, security, mining, medical, and entertainment.
15StencilStencil with or without frame (offered free by PCBMay)
16Quality InspectionVisual inspection; AOI checking; BGA placement – X-RAY checking
17SMT Capacity3 Million~4 Million Soldering Pad/day
18DIP Capacity100 Thousand Pins/day

Why Choose PCBMay for Your Cable Assembly

Do you have some questions about cable PCB assembly? PCBMay has one professional and expert team who can answer all your questions and address your concerns.

Some customers may worry about the communication, but please do not worry about it. Because we have several shifts of the sales team to support you. They can follow up on your local time and reply to your email in time.

There are many cable assemblies that need custom labeling and cable printing, we can offer them.

As an ISO certificated factory, PCBMay always insists on “Quality is Life” and maintains a good balance between the price and quality of cable assembly. If you are looking for a high-quality cable assembly supplier at a competitive price, PCBMay is always your best choice.

Please send a cable assembly inquiry to us, you will receive an amazing product.

Cable Assembly: The Ultimate FAQ Guide

Hence, we have tried to provide you all the necessary information to select the ideal components for better cable assemblies.

For better performances of your products, these assemblies are an integral part.

Moreover, the best cable assembly has also the ability to provide you the following benefits,

  • Accuracy
  • Flexibility
  • Quality assurance

Nowadays cable assemblies have become an integral and fundamental part of the production of endless products. And we are widely using these products in industries as well as domestically.

Furthermore, cable assembly has got great importance in home electronics and industrial equipment also.

So, it is very important to choose proper components for perfect cable assemblies.

Hence, the following information can help you to select the best components.

What is Cable Assembly

A cable assembly comes in a group of wires but has packed in the form of a single component.

It actually helps you to set multiple connections without any hassle or mess. It is important to clarify that basically, the cable is two or more conductors which are packed in a single jacket.

These cables are a group of wires which engineers pack for specific purposes.

But cable assemblies are a group of cables that engineers have arranged for some critical purposes in just a single unit.

Engineers put them in a group more accurately with perfect orientation and length.

They do so that they can make the process of installation extra rapid and easier. Furthermore, they include cables of different:

  • Colors
  • Sizes
  • Lengths

But all these terms depend on the requirements of different applications.

Cable assembly has the ability to fulfill all the challenges which you can face in the following industries.

Such as:

  • Aerospace components
  • Medical devices
  • Industrial and engineering equipment
  • Telecommunications
  • Manufacturing equipment
  • Semiconductor testing.

Moreover, engineers use cable assemblies in bulk production, in order to save time during assembly of overall equipment or machine.

What are the Uses of Cable Assembly

There are endless industries that use cable assemblies. As electronic equipment has become an integral part of all industries.

So, cable assemblies have become an essential part because we cannot imagine electronic equipment without these cable assemblies.

Because electronic engineers have designed these cable assemblies in order to organize and hold several electrical wires more safely.

In addition, you can make use of these assemblies in several outdoor or indoor applications.

A cable assembly has the brilliant ability to keep all the wires and cables of these applications well organized and safe.

These special features and qualities allow it and future electrical workers to have access to secure and easy electronic systems.

Which 6 Factors will Guide to Select Proper Components for Cable Assembly

1. Cable Assembly Starts with the Circuit

Every cable assembly starts from a network of conductors or circuits.

Basically, these circuits have the ability to affect the performance because they are basic channels of the flow of the current. Generally, a circuit includes:

  • Conductive material
  • Plating
  • Stranding (in order to join separate conductors).

Copper is an ideal selection for most assemblies because it is a conductive material.

It is cost-effective and also has the capability to work with several kinds of coating.

Moreover, it is corrosion resistant so engineers use it in many cable assemblies. Engineers coat copper with some other materials in order to boost durability.

As you know that copper can prone to corrosion.

But if you want to increase breaking strength, you can use:

  • Copper-chromium
  • Copper-steel
  • Copper-cadmium.

2. Insulate the Cable Assembly

When you have selected the proper conductor, the next step is to choose the process of insulation for your cable assembly.

Moreover, there are two basic materials from which you can easily select your own kind. These two kinds are:

  • Thermoplastic
  • Thermoset

All of your choices depend on:

  • The type of conductors
  • A particular application of the device
  • The basic nature of cable assembly.

You should also consider the following additional factors when selecting an insulator material:

  • The temperature within which your cable assembly will operate
  • Voltage levels
  • Chemical and moisture exposure
  • Nature of the external environment.

Appropriate insulation will help to save the underlying layers against all the above exterior atmosphere.

Furthermore, they will also make sure the durability with passing time.

Since there are several materials from which you can easily choose of your suitable conditions.

3.Shielding Your Cable Assemblies

Shielding is another important factor for the best cable assembly. In fact, your cable assemblies have to suffer from extreme environments daily.

And they will also experience the specific electromagnetic environments daily. So, you have to select the perfect material that has the ability to shield against all the above conditions.

So, you have to choose the perfect material for shielding. In this regard, the thin metal foil is held jointly with the help of polyester.

Polyester is highly effective and flexible even at very high frequencies.

Moreover, you have also another choice to use a series of wires of small diameter. These wires are helpful to filter interference of electromagnetic.

This series is tremendously flexible and is also an effective shield even at low frequencies.

4. To choose the Outer Jacket or Sheath

In order to protect the underlying cable assembly, the external jacket is all responsible.

So, it must have the following features. Such as it should be:

  • Fire resistant
  • Extra tough
  • Chemical resistant
  • More flexible

in order to make easy and soft movements. Furthermore, we are providing you some options to select the proper material for your shielding purposes. For example:

  • PVC: extra flexible, low cost, and commonly used
  • Elastomers: durable,flexible, and affordable
  • Non-halogens: better option for low toxic and low acid applications
  • Fluorocarbon sheathing: an ideal selection for fire resistance, physically great tough

5.Perfect Connectors for Perfect Cable Assemblies

Connectors have also great importance in your perfect cable assembly.

Because they have to determine the overall compatibility. So, their perfection is also a necessary element.

They also have a great effect on the performance, which depends on the kind of signals as well as their speed.

For very speedy signals, welded connectors provide a reliable path.

But when engineers use to send signals via the actual assembly, it will greatly perform well with the help of frizz connectors.

These connectors are a better choice because they are extra flexible.

As you can fold or create frizz according to the needs of the device that you select to use.

6.Certification is Necessary for Each Cable Assembly

When you consider all the above factors, the next and more essential step is to pay attention to certification.

It is a crucial and most important step in the selection of ideal components for any cable assembly.

Furthermore, different countries have different safety standards because they change according to the locations.

For example, in North America the basic regulatory bodies are,

Furthermore, when you design cable assemblies, you have to consider all the safety standards and certifications according to your region.

From our dedicated cable assembly facilities in China, we can fulfill production requirements for any cable assemblies and for any volume requirements.

Whether you’re looking to be more competitive in your market or respond to short-term fluctuations in demand, we can help, please send RFQ to us.

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