Your Trusted Compressor PCB Manufacturer in China

Reliable Compressor PCB Manufacturer and Supplier in China

PCBMay is your one-stop manufacturer and supplier of compressor PCB. We offer professional and high-quality compressor PCB for more than ten years. Our scope of business also includes supplying and exporting products to countries around the world.

We have a full range of compressor PCBs. Our wide selection of products includes DC Inverter Compressor Driver PCB, High Precision Multilayer Air Compressor Soft Starter PCB, AC Compressor Universal PCB, Air Conditioner Outdoor Unit Inverter Compressor PCB, and more.

Our engineers have the qualifications to design, layout, develop, and assemble compression PCB. PCBMay is an expert from compressor PCB component sourcing to production. We also follow all the strict guidelines and standards in manufacturing products.

PCBMay also offers compressor PCB with a custom design. We can produce your orders based on your exact specifications. Our expertise guarantees you total solutions according to your specific applications and requirements. Just send us your details so our engineers can help you.

We manufacture compressor PCB that is perfect for a broader range of applications. You can use compressor PCB for air conditioners and other home applications. It is also suitable for electronics, telecommunications, automotive, and more.

Whether for your business or project, choose PCBMay as your supplier. We focus on providing customers with high-end compressor PCB. You can avail yourself of compressor PCB at an affordable price and low MOQ. PCBMay also guarantees on-time delivery.

Our strict quality control team performs an in-line inspection to ensure the quality of our products. All PCBMay products have ISO14000, ISO9001, UL, REACH, RoHS, CE, and other international standards.

Other than compressor PCB, we also offer Motherboard PCB, Hard Gold PCB, IOT PCB, Castellation PCB, Coil PCB, Wireless PCB, Radar PCB, Rflink PCB, Transmitter PCB, Energy meter PCB, Motor driver PCB, and more. PCBMay offers full support from component sourcing, layout, design, assembly, fabrication, and production of your PCB.

Request a quote for your next compressor PCB orders!

Compressor PCB: The Ultimate FAQ Guide

Do you know compressor PCB? This FAQ guide will provide more useful information for you, let’s start to read it.

What Is Compressor PCB?

Compressor PCB is a type of circuit board for compressors that are used on various equipment. Most compressor PCBs are inverter circuit boards that convert DC to AC.

What Are The Available Types Of Compressor PCB?

There are various types of compressor PCB. They include:

• High precision multilayer air compressor soft starter PCB
• DC inverter compressor driver PC
• AC compressor universal PCB
• Air conditioner outdoor unit inverter compressor PCB
• Compressor feature refrigerator PCB
• Power inverter compressor driver PCB.

Compressor PCB

When it comes to the nature of the application or application process, you can get three types of compressor PCB. These are:

Single Layer Compressor PCB

This board has one-layer material. One side of the board’s main base plate is copper coated and solder masked.

All the components that form the board are mounted on the side – making it easy to design and produce. Single-layer boards are for simple compressor devices or applications.

Double Layer Compressor PCB

Double layer compressor board has both of its base substrate copper coated. Holes are drilled on both sides of the board such that you can connect circuits on both sides.

The holes make it possible to mount the components on the board. Double-layered compressor PCBs are for medium-level complex applications.

Double layer compressor  PCB

Multi-Layer Compressor PCB

Multi-layer compressor PCB comprises three or more double-layered boards. These boards are most suitable for more complex compressor applications. To avoid heat damages, various forms of insulation materials are applied between the layers.

What Are The Applications Of PCB Compressors?

You can use compressor PCB for various applications such as air conditioners, chillers, refrigerators, and diverse house applications. You can also use them for various devices in the automotive, telecommunication, electronics industries.

What Industries Use Compressor PCB?

Compressor PCBs serve a wide range of industries such as electronics, automotive, telecommunication, medical industries, and industrial controls.

Can You Customize Compressor PCB?

Yes, you can customize compressor PCB. Based on your device’s requirements and specifications, manufacturers can produce suitable compressor PCB.

Your board’s performance requirement will inform the manufacturer of what type of design, materials, components, and surface finish to use.

High precision multi-layer air com soft starter PCB

What Are the Processes Involved In Manufacturing Compressor PCB?

Manufacturing compressor PCB involves many processes. Below are some of the most important steps you can follow to produce a compressor PCB:

Design the Compressor PCB.

The manufacturing process begins with the design of the compressor PCB. Here, quality designing software is used to create a unique design that serves as the blueprint for the board.

The design captures all the important requirements of the board.

The designing software also calculates the number of various materials needed for the board based on the board’s determined requirement.

Print the Design

The next step is to print the board design with a plotter printer. This process prints the design into a film that has all the important details of the board.

Produce Substrate

The substrate that forms the main panel for the board is produced using different materials such as fiberglass and epoxy. After this, you cover both sides of the substrate with copper and pre-cure it in an oven. From there, the copper is etched away, making you have an excellent design of the films.

Print the Inner Layers of the Board

In this step, the design is converted into a laminate by plotter printing. The laminate printed out of the design forms the main body of the board. You then cover the laminate with a resist that makes the design and the main board body align together.

The printed laminate is passed through ultraviolet light. This hardens the photoresist.

Remove excess layers

The excess copper on the compressor board is removed by using a chemical solution. When this is finished, inspect the board and make sure it is correctly aligned. An optical punch machine is used for the alignment.

Laminate Layers

To give the compressor board its required shape, you combine various board layers. You do this by first putting a prepreg layer on the positioning bowl and then putting a substrate layer on it. You then place a copper foil on the prepreg layer and press plate copper layers.

Through a mechanical pressing process, press all the layers. The pressed layers go through a lamination press that puts adequate pressure and heat on the layers. This causes the layers to bind perfectly.

Drill the Board

Here, drill holes in the board substrate with a computer-guided drill. After this, remove any unwanted copper on the board.

After cleaning, the next step is to plate the board. This is done by joining layers together, cleaning, and thin copper plating. This will make the copper enter the drilled holes a bit. A layer of photoresist is applied to it.

Plate the Board

This process involves plating the board with a thin copper and layering it with tin materials. This helps to protect the outward layers of the board.

Etch the Board

Etch the board to remove any excess copper. From here, you apply a solder mask with epoxy film to give the board a green color. The board then goes through a curing and coating process. A required surface finish is applied on the compressor PCB.

Test the Board

The final process of the compressor PCB manufacturing process is testing. Here, you test the board with a testing machine to make sure it works perfectly and meets all requirements.

AC Compressor Conditioner Universal PCB

How Are Compressor PCB Packaged?

Compressor PCBs are first covered with smooth rubbers. They are then packed in special boxes. A Cushion is put in the box to avoid any internal movement that can result in damage to the board.

What Is The Composition Of Compressor PCB?

The main composition of the compressor PCB are substrate, copper, silkscreen, and solder mask

Substrate

The substrate is mainly made of fiberglass and forms the body or framework of the compressor PCB. Fiberglass glass is used for the substrate because of its rigid nature and ability to resist breaking.

Copper

The copper component of the compressor PCB is used for transmitting electrical impulses or charges between the board and the device. Copper is a good conductor of electricity and this makes it suitable for this transmission purpose.

Solder mask

To prevent the copper wires from touching other parts and avoid short-circuiting, you use a solder mask to cover them. Solder mask is made of a polymer.

Single-layer compressor PCB

What Are The Components Of Compressor PCB?

Below are the components of the compressor PCB.

Inductors

Inductors are parts of the compressor PCB that store energy in the nature of the magnetic field when current passes through them. A typical example of inductors is the coil wire. The magnetic field of the coil wire increases when the number of coils increases

Capacitors

Capacitors store power and release them when the compressor board circuit needs additional power. It accumulates opposite electrical impulses with insulating barriers. There are different types of capacitors based on the conductor materials used to make them.

Potentiometers

A potentiometer is a variable resistor on the board circuit.

Resistors

Resistors mainly help the circuit dispel heat by opposing the flow to the current in the circuit. Resistors come in different types and sizes depending on the materials used to make them.

Transformers

Transformers transmit voltages from one component of the compressor board to another. They do this by either stepping up or stepping down the voltage from the supply voltage.

Diodes

This is an electric device that makes current flow in one direction only. Diodes are made of anodes and cathodes.

Relays and Switches

The switch is the power button of the compressor PCB. It regulates the flow of electric current on the board. On the other hand, relays are a form of electromagnetic switch that functions with solenoids. As power flows through the relays, they briefly become magnetic.

Sensors

Sensors are devices that detect environmental changes and make the PCB take specific action due to the changes.

Transistors

These are forms of electronic switches on the PCB. A good example of a transistor is a bipolar transistor.

Mulit-layer compressor PCB

What Materials Are Used For Making Compressor PCB?

Various materials are used for making compressor PCB. Some of these materials include:

Fiberglass

Fiberglass is a rigid material used as the main substrate of a compressor board. It is used to make different layers of the board. It gives the board strength and stability.

Copper

Copper is a good conductor of current and is therefore used to transmit power to various circuits of the board.

Polymer

Polymer is a type of plastic material for making the silkscreen of the board. You can also make some flexible parts of the board with this material.

What Are The Common Causes Of Compressor PCB Failure?

The major causes of compressor PCB failure are:

Environment

When the board operates in dusty and high-temperature environments, it can lead to failure.

Age

When board parts grow old they can easily fail. As the board works for some time, the parts begin to degrade.

Poor maintenance

Lack or poor maintenance of the board leads to board failure.

How Can Compressor PCB Failures Be Avoided?

During design, the working environment conditions of the board should be considered and factored into the design.

Vital components of the compressor PCB should be covered to prevent dust from entering. The board should be cleaned on a regular basis.

The right materials based on the requirement of the compressor board should be used. Boards that would operate in high temperatures should be well ventilated to prevent parts from melting.

The compressor board should be maintained by experienced technicians and professionals.

Worn out and aged board parts should be replaced.

Mulit-layer compressor PCB

What Software Is Used for Designing Compressor PCB?

There are several designing software for creating compressor PCB designs. Below is some popular PCB designing software:

• Altium software
• Fusion 60
• Design spark software
• Eagle software
• AutoCAD software
• PADS PCB design software
• Extended Gerber software
• Proteus software
• Sprint layout software
• CAD designing software

What Qualities Do You Need To Look For When Choosing a Professional Compressor PCB Supplier?

The manufacturer should be professional

The first quality to look for in a compressor PCB supplier is their professionalism. You can find this by checking their certifications.

A good supplier should be certified by recognized industry bodies. The best suppliers follow industry quality standards for their boards.

The supplier should have an experienced workforce

Find out if the supplier has an experienced workforce. They should have experienced designers, expert engineers, and professional fabricators.

The supplier should use cutting-edge technology for manufacturing

To manufacture and supply efficient and reliable compressor PCB, a supplier should use cutting-edge and advanced technology. Your ideal compressor PCB should use the latest technology to offer you error-free boards.

Consider the shipping experience of the supplier. The supplier should have experience in shipping boards globally – they should be capable of shipping to your region or locality.

The supplier should offer at least a 1-year warranty

One important quality you need to find out is whether the supplier offers a warranty for their boards. Due to the complicated nature of compressor PCB, always go in for a supplier that gives at least a 1-year warranty.

In case there’s a breakdown on your board during the warranty period, the supplier should repair it for free or replace it.

When a supplier gives a warranty for their board, it shows they believe in their board.

The supplier should offer good after-sales services

Good suppliers should have excellent after-sales services. They should be quick to respond when you encounter challenges with your compressor board.

Testing compressor PCB

What Are the Best Places To Buy Compressor PCB In China?

The best places to buy compressor PCB in China are certified, PCB manufacturers and suppliers. PCBMay is one of the best manufacturers in China that supplies efficient, reliable, and best-in-class compressor PCB.

How Can You Import Compressor PCB From China?

Importing compressor PCB from China is easy if you know and follow the right process. Here are the steps to import compressor boards from China:

Contact the manufacturer

Having chosen a credible PCB manufacturer from China, contact them.

Send the manufacturer a message through the contact form on their website. Add the requirement of your board to the manufacturer.

Sign Contract with the manufacturer.

Before the manufacturer begins producing your required board, sign a contract with them. The contract should capture the specifications of your compressor PCB, cost, mode of transportation, mode of payment, warranty, after-sales services, etc.

Agree on paper on how the board will be transported to you. Shipping is the most common and preferred medium of transporting PCB from China.

In most cases, after agreeing on terms on paper with the manufacturer, you will be asked to make at least 50% of the total cost of the board.

Declare Imports

Once production of the board is complete, the manufacturer will initiate the importation process.

During this stage, you need to provide the manufacturer some vital information to make them proceed with the process.

Find out from your local authorities all the important information you need to receive your board from China.

Aside from this, you need to declare your imports depending on your country’s regulations.

Determine Duty Fees

Here, you determine how much it will cost you to import from China. Duty fees depend on your country.

Receive All Important Legal Documents

Receive important legal documents from the manufacturer before the compressor board arrives in your country. This includes the packing list, sales contract, and bill of lading documents.

Obtain Delivery Codes

The last step is to obtain delivery codes for your board. Find out from your local authorities about delivery codes and collect them from your manufacturer if required.