PCBMay is a professional high volume PCB assembly manufacturer in China, high volume PCB assembly refers to the assembling of 10,000 + pieces of printed circuit boards with DFT and DFM. It is important to choose the right PCB assembly company for your products.
- Over 12 years high volume PCB assembly manufacturing experience
- No set-up fees & stencil charges for repeat orders
- Over 50 technical engineering to support your project
- Files receive full CAM review prior to manufacturing
- 7/24 sales and engineering tech support
PCBMay: Your Leading High Volume PCB Assembly Manufacturer in China
Apart from low volume PCB assembly, PCBMay also provides high volume PCB assembly for your projects. Normally we suggest our customers produce one or two pieces of prototype PCB assembly before high volume PCB assembly. After you test everything is OK, we will start to produce the high volume PCB assembly.
High volume PCB assembly refers to the assembling of 10,000+ pieces of PCBs with DFT and DFM. It’s very important to look for the right company who can provide high-quality and competitive prices for you. Not only components and bare PCB but also assembly cost, PCBMay handles all processes in-house. It will save cost for you.
Do not hesitate to contact us when you are ready.
Many Different Types of High Volume PCB Assembly Rocket Your Projects
As you know, the motherboard is the backbone of your desktop computer. All of your components plug into the motherboard, so ensuring that you install it correctly is the first step towards building your own computer or upgrading an old one. The technology of the PC motherboard is very mature.
Game consoles today, like an Xbox, Nintendo Wii, or Sony PlayStation, are all basically computers: they contain a hard drive just like a computer, and they operate using an operating system. Many people use their gaming system to browse the Internet and watch movies, not just for playing games.
Couple that with our high-speed surface mount technology and you get a recipe for efficient, high-quality LED Lighting assembly products. We have produced light-class LED boards using nearly every surface mount LED device on the market, including major brands like Phillips’ Lumiled, Osram, and Cree.
A smartphone motherboard is also called a Logic Board. Installing OS on a smartphone requires a good knowledge of what needs to be done, and if done improperly, will kill (brick) the device, and one needs to take it to the service center to make it work again.
PCBMay is a Reliable High Volume PCB Assembly Manufacturer for You
Are you looking for a quality high-volume PCB assembly manufacturer in China? PCBMay is your best choice.
We have strict quality checks, from components sourcing, PCB manufacturing, and assembly process, we implement testing and inspection methods. Including X-ray, Automatic Optical Inspection (AOI), In-circuit testing (ICT), functional testing, and more.
Generally speaking, the quality will be down if the price is low. But PCBMay does not compromise on the quality of the product.
We have brought many high-tech types of equipment, especially the automatic SMT production lines, reflow, and wave soldering production lines.
Related High Volum PCB Assembly Products
High Volume PCB Assembly Details As Following Up
Please see the capabilities from PCBMay as below:
|No.||Item||Process Capability Parameter|
|3||Lead Time||24 hours expedited service can be offered. 3- 4 days normally for PCBA prototype orders. We will give you an accurate lead time when we quote for you.|
|5||Board Type||Rigid PCB, Flexible PCB, metal core PCB|
|6||Min Package||01005 (0.4mm*0.2mm)|
|7||Max Package||No limit|
|8||Mounting Accuracy||±0.035mm(±0.025mm) Cpk≥1.0 (3σ)|
|9||Surface Finish||Lead/Lead-free HASL, Immersion gold, OPS, etc.|
|10||Assembly Types||Surface mount (SMT), Through-hole (DIP), Mixed Technology (SMT & Thru-hole)|
|11||Component Sourcing||Turnkey (All components sourced by PCBMay), Partial turnkey, Kitted/Consigned|
|12||BGA Package||BGA Dia. 0.14mm, BGA 0.2mm pitch|
|13||SMT Parts Presentation||Cut Tape, Partial reel, Reel, Tube, Tray, Laser-cut Stainless Steel|
|14||Cable Assembly||We supply custom cables, cable assemblies, wiring looms/harnesses, and power leads for various industries including automotive, security, mining, medical, and entertainment.|
|15||Stencil||Stencil with or without frame (offered free by PCBMay)|
|16||Quality Inspection||Visual inspection; AOI checking; BGA placement – X-RAY checking|
|17||SMT Capacity||3 Million~4 Million Soldering Pad/day|
|18||DIP Capacity||100 Thousand Pins/day|
Here you will find many quick questions and answers about our High Volume PCB Assembly, don’t hesitate to contact us, our email is email@example.com.
1, Are You Equipped To Handle High Volume PCB Production Orders?
Absolutely. Our state-of-the-art facilities are fully equipped to handle high volume PCB orders. In addition, we have a team of PCB experts that has a lot of experience in catering to high volume PCB production.
2, What Are Some Of The Benefits That Come With High Volume PCB Assembly?
You tend to reap a number of advantages including mass production of your products, optimal costs, quick turnaround times, and more.
3, Do You Offer Lead-Free Mass Production Printed Circuit Board Assemblies?
Yes, absolutely. You can count on us to offer mass production of lead-free PCB assemblies.
4, What Are Your Testing Protocols For Bulk Printed Circuit Board Assemblies?
We have robust testing protocols including • Automatic Optimal Inspection • Solder Paste Inspection • In-Circuit Testing • Functional Circuit testing • X-Ray inspection.
5, What Are Your PCB Assembly Standards?
IPC-A-610 Class 2.
6, Is Your Assembly RoHS Compliant?
Yes. But we also offer leaded PCBA services.
Why Choose PCBMay for Your High Volume PCB Assembly
Do you have some questions about high volume PCB assembly? PCBMay has one professional and expert team who can answer all your questions and address your concerns.
Some customers may worry about the communication, but please do not worry about it. Because we have several shifts of the sales team to support you. They can follow up on your local time and reply to your email in time.
As an ISO certificated factory, PCBMay always insists on “Quality is Life” and maintains a good balance between the price and quality of PCB assembly.
If you are looking for a high-quality of high-volume PCB assembly supplier at a competitive price, PCBMay is always your best choice.
High Volume PCB Assembly
Our PCB assembly plant has a workshop of 8,000 square meters and over 500 workers. There are 6 fully automatic SMT production lines, 3 wave soldering production lines, 5 assembly lines, and auxiliary testing and aging facilities.
When you high volume PCB assembly inquiry, please email us.
High Volume PCB Assembly: The Ultimate FAQ Guide
High volume PCB assembly is an ideal solution for your bulk or mass production. It is cost-efficient and shortens the production cycle.
Moreover, it facilitates all your mass production with precision quality.
But you have to contact a prominent company in order to get all the following advantages.
The only professional company also has the capability to provide all PCB boards services of,
- Lighting industries
- Modern electronics and many more
Today we even can’t imagine any electronic appliance or gadget of our daily use without PCBs.
High Volume PCB Assembly
Electronic manufacturers require a number of PCBs according to their needs. It can be low or high volume PCB. So in such a scenario, they contact a high-volume PCB Assembly Company.
Manufacturers design PCB assembly in different volumes. It totally depends on the needs of your business. Some consumers need low volume for their business.
On the other hand, some of them require a large volume.
What is High Volume PCB Assembly
In High volume PCB assembly, electronic designers assemble 10,000+ pieces of PCB boards with the technologies of DFM and DFT.
Basically, electronic manufacturers start from a batch of 1000 PCBs in high volume assembly. But this quantity can reach up to100,000. You can see the use of PCB assembly in our daily life.
They are basic components of all the electronic devices like,
- Gaming console
- Dishwasher and so on.
All of the above devices cannot function without a PCB assembly. Hence, for better performance and highly successful business, it is really important to choose the right PCB assembly.
So, if you want to boost the performance of your products, PCB assembly of high volume is an ideal choice.
Electronic designers mostly apply high-volume PCB assembly for high-demand custom or standard PCB assemblies.
So, this process has great importance and fame in modern and high-end electronic companies.
As high-volume assembly assembles 10,000+ pieces of PCB boards, so it is an ideal solution for your bulk production.
High Volume PCB Assembly
This kind of PCB assembly actually includes:
Generally, high volume assembly saves all your extra amounts or charges. Moreover, it is the perfect choice for the purposes of multiple duplicates of an ideal PCB board for installation.
It is very important to select the best types of PCB boards for PCB assembly whether it is low or high volume PCB assembly.
Because PCBs are the basic components in all PCB assemblies.
In fact, the whole circuitry of a device relies on the perfection of PCBs.Therefore, if PCBs will not perform properly your product will not perform accurately.
So, the perfect functioning of any device totally depends on the selection of the right PCBs.
Kinds of PCBs Used in High Volume PCB Assembly
Basically, there are ten different types of PCB boards that manufacturers use for high-volume assembly for high-end solutions.
So, we are here to explain to you their details and different functionality in various electronic industries.
Moreover, all the PCBs which we have described above are reliable for high-volume PCB assembly.
High Volume PCB Assembly
What are the Capabilities of High Volume PCB
For the best results of high-volume assembly, the following capabilities are necessary for any company.
- One through-hole production line and two surface mounts
- Non-RoHS PCAs up to 18”x20” and Complex RoHS
- Separate areas for mechanical and prototyping assembly
- Single and double-sided assembly
- Specialized inspection and testing areas, which include rework stations
- Component placement to 7-mil pitch
- SMT, PTH, & mixed technology assembly
- Ultra-dense component counts and high layer
- harness and Cable assembly
- On-site firmware programming
- U-BGA, BGA, QFN, ultra-fine pitch QFP, 0201 placement, and FCP & repair
What are the 5 Advantages of High Volume PCB Assembly
- One Time Prototyping and Design Process:
Since it is a bulk process of manufacturing, hence in this process manufacturers assemble PCBs uniformly.
Hence for all the PCBs, the design and prototyping process must be done together.
So it is very necessary to perform this designing procedure with extra care. Moreover, designers have to pay deep attention to all processes of designing.
There is no permission to make even a single mistake. Because a single mistake in the designing process can lead to a great loss.
Furthermore, this mistake will occur in the 1000 and more PCBs which designers use in high-volume PCB assembly.
Hence, designers use this process to ensure the design and prototyping of PCBs for perfect functioning.
It is done by the designers to make sure 100% performance and functionality. Most electronic designers prefer look-alike-work-alike PCBs in this procedure.
- Production Uniformity:
Designers first set all the specifications of their design and then they start working on it. They have to maintain uniformity in the mass production even from the first to last PCB.
Electronic designers have produced all the PCBs uniformly. So, they can easily maintain consistency in all features using this high-volume assembly.
High Volume PCB Assembly
3. Quality Consistency of High-Volume PCB Assembly
In fact, in order to continue the consistency, designers test all the PCBs under the same factors because they have manufactured all the PCBs using the same specifications.
Basically, in high-volume PCB assembly, PCBs go under the following tests:
- Functionality test
- X-ray test
- On-board test, etc.
Electronic designers perform these tests in order to sure that each and every product has the ability to perform under operational conditions.
- Shortened and Time-Efficient Production Cycles:
High-volume PCB assembly takes a short time of the production cycle.
Although it involves a mass number of PCBs its production cycle is short. In the first step, designers complete all design and prototyping processes.
Hence, in this way, it reduces the time of mass production. Moreover, it is a fully automated process.
So, it reduces human efforts. Because production cycles with the help of humans take a lot of time. They are time-consuming.
Furthermore, it is an automated process. So, it has the ability to give clock-around production that helps to reduce the duration of the assembly process.
The process of high-volume assembly is very cost-effective. Because designers purchase all the necessary components and resources in mass. So, it helps to reduce the extra cost.
In fact, in mass manufacturing the total cost reduces in the following procedures:
- Individual design