World Class Custom High Volume PCB Assembly Manufacturer in China
PCBMay is a Professional High Volume PCB Assembly Manufacturer in China,High Volume PCB Assembly Refers to the Assembling of 10,000+ Pieces of Printed Circuit Boards with DFT and DFM. It is Important to Choose the Right PCB Assemly Company for Your Products.
High volume PCB assembly is an ideal solution for your bulk or mass production. It is cost efficient and shortens the production cycle. Moreover, it facilitates you all your mass production with precision quality.
But you have to contact a prominent company in order to get all the following advantages. Only professional company also has capability to provide all PCB boards services of,
- Lighting industries
- Modern electronics and many more
Main Advantages of High Volume PCB Assembly are in PCBMay
As you know,the motherboard is the backbone of your desktop computer. All of your components plug into the motherboard, so ensuring that you install it correctly is the first step towards building your own computer or upgrading an old one.The technology of PC motherboard is very mature.
Gaming Console PCB Assembly
Game consoles today, like an Xbox, Nintendo Wii, or Sony PlayStation, are all basically computers: they contain a hard drive just like a computer, and they operate using an operating system. Many people use their gaming system to browse the Internet and watch movies, not just for playing games.
LED Lighting PCB Assembly
Couple that with our high-speed surface mount technology and you get a recipe for efficient, high-quality LED Lighting assembly products. We have produced light-class LED boards using nearly every surface mount LED device on the market, including major brands like Phillips’ Lumiled, Osram, and Cree.
Smartphones Motherboard Assembly
A smartphone motherboard is also called a Logic Board.Installing OS on a smartphone requires a good knowledge of what needs to be done, and if done improperly, will kill (brick) the device and one needs to take it to the service center to make it work again.
TV Motherboard Assembly
TV motherboard assemblies are high volume,PCBMay provides services are including all in one PC, desktop computer & motherboard research and development.It's a multi-purpose LCD controller.It is suitable for Asia,Middle East ,Africa and Colombia market.
Dishwasher Main Control Board
This dishwasher products are very popular nowadays,how to design an advanced control board for use in appliance control, specifically dishwasher control.PCBMay has rich experience to produce dishwasher main control boards.
Frequently Asked Questions (FAQ) About Our High Volume PCB Assembly Process and Capabilities
Here you will find many quick questions and answers about High Volume PCB Assembly,don’t hesitate to contact us,our email is email@example.com.
Typically projects of 10,000 pieces or more are classified as high volume PCB Assembly service. What this need is a reliable PCB assembler who is equipped to handle these requirements.
Absolutely. Our state-of-the-art facilities are fully equipped to handle high volume PCB orders. In addition, we have a team of PCB experts that has a lot of experience in catering to high volume PCB production.
You tend to reap a number of advantages including mass production of your products, optimal costs, quick turnaround times and more.
Yes, absolutely. You can count on us to offer mass production of lead-free PCB assemblies.
We have robust testing protocols including: • Automatic Optimal Inspection • Solder Paste Inspection • In Circuit Testing • Functional Circuit testing • X-Ray inspection
IPC-A-610 Class 2.
Yes. But we also offer leaded PCBA services.
Today we even can’t imagine any electronic appliance or gadget of our daily use without PCBs.Electronic manufacturers require number of pcbs according to their need. It can be low or high volume pcb.So in such scenario,they contact high-volume PCB Assembly Company.
Manufacturers design PCB assembly in different volume.It totally depends on the needs of your business. Some consumers need low volume for their business.On the other hand,some of them require large volume.
What is High Volume PCB Assembly
In High volume PCB assembly electronic designers assemble 10,000+ pieces of PCB boards with the technologies of DFM and DFT.Basically,electronic manufacturers start from a batch of 1000 PCBs in high volume assembly.But this quantity can reach up to100,000.You can see the use of PCB assembly in our daily life.They are basic components of all the electronic devices like,
- Gaming console
- Dishwasher and so on.
All of above devices cannot function without a PCB assembly.Hence,for better performance and highly successful business it is really important to choose the right PCB assembly.So,if you want to boost the performance of your products,PCB assembly of high volume is an ideal choice.
Electronic designers mostly apply high-volume PCB assembly for high demand custom or standard PCB assemblies. So,this process has a great importance and fame in modern and high-end electronic companies.
As high-volume assembly assembles 10,000+ pieces of PCB boards,so it is an ideal solution of your bulk production.
This kind of PCB assembly actually includes:
Generally,high volume assembly saves all your extra amounts or charges.Moreover,it is perfect choice for the purposes of multiple duplicates of an ideal PCB board for installation.
It is very important to select the best types of PCB boards for PCB assembly whether it is low or high- volume PCB assembly.Because PCBs are the basic components in all PCB assemblies.
In fact,the whole circuitry of a device relies on the perfection of PCBs.Therefore,if PCBs will not perform properly your product will not perform accurately.So,perfect functioning of any device totally depends on the selection of right PCBs.
Kinds of PCBs Used in High-Volume PCB Assembly
Basically,there are ten different types of PCB boards which manufacturers use for high-volume assembly for high-end solutions.
So,we are here to explain you their details and different functionality in various electronic industries.
Moreover,all the PCBs which we have described above are reliable for high-volume PCB assembly.
What are the Capabilities of High-Volume PCB
For best results of high-volume assembly,following capabilities are necessary for any company.
- One through hole production line and two surface mounts
- Non-RoHS PCAs up to 18”x20” and Complex RoHS
- Separate areas for mechanical and prototyping assembly
- Single and double-sided assembly
- Specialized inspection and testing areas, which include rework stations
- Component placement to 7-mil pitch
- SMT, PTH, & mixed technology assembly
- Ultra-dense component counts and high layer
- harness and Cable assembly
- On site firmware programming
- U-BGA, BGA, QFN, ultra-fine pitch QFP, 0201 placement and FCP & repair
What are the 5 Advantages of High-Volume PCB Assembly
- One Time Prototyping and Design Process:
Since it is a bulk process of manufacturing,hence in this process manufacturers assemble PCBs uniformly.Hence for all the PCBs,the design and prototyping process must be done together.So it is very necessary to perform this designing procedure with extra care.Moreover,designers have to pay deep attention in all process of designing.
There is no permission to make even a single mistake.Because a single mistake in the designing process can lead to a great loss.Furthermore this mistake will occur in the 1000 and more PCBs which designers use in high-volume PCB assembly.
Hence,designers use this process to ensure the design and prototyping of PCBs for perfect functioning. It is done by the designers to make sure 100% performance and functionality.Mostly electronic designers prefer look-alike-work-alike PCBs in this procedure.
- Production Uniformity:
Designers first set all the specifications of their design and then they start working on it.They have to maintain the uniformity in the mass production even from the first to last PCB.Electronic designers have produced all the PCBs uniformly. So,they can easily maintain the consistency in all features using this high-volume assembly.
3. Quality Consistency of High-Volume PCB Assembly
In fact,in order to continue the consistency,designers test all the PCBs under the same factors because they have manufactured all the PCBs using same specifications.Basically, in high-volume PCB assembly,PCBs go under the following tests like:
- Functionality test
- X-ray test
- On-board test, etc.
Electronic designers perform these tests in order to sure that each and every product has ability to perform under operational conditions.
- Shortened and Time-Efficient Production Cycles:
High-volume PCB assembly takes short time of production cycle.Although it involves mass number of PCBs but its production cycle is short.In the first step,designers complete all design and prototyping process.
Hence,in this way it reduces the time of mass production.Moreover, it is fully automated process.So,it reduces the human efforts.Because production cycles with the help of human takes lot of time. They are time consuming.
Furthermore,it is an automated process. So, it has the ability to give clock-around production that helps to reduce the duration of assembly process.
The process of high-volume assembly is very cost effective.Because designers purchase all the necessary components and resources in mass.So,it helps to reduce the extra cost.
In fact,in mass manufacturing the total cost reduces in following procedures:
- Individual design
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