Your Premier Inverter Power Board Manufacturer

PCBMay- The Ultimate Supplier of Inverter Power Board

Do you need a high-quality inverter power board? PCBMay is your best option. We are a company specializing in inverter power boards, research and development, manufacturing, and sales. We distribute in all of the world’s major markets, not just China.

PCBMay power inverter, alternatively referred to as an inverter, is a piece of power electronic equipment or circuitry that converts direct current (DC) to alternating current (AC) (AC). The resulting alternating current frequency is device-dependent. PCBMay inverter power board is widely used in a variety of applications, depending on what you desire.

Above is a list of PCBMay inverter power boards; you can contact us directly if you need your company or upcoming business. PCBMay may be able to assist you. We have the best engineer and technical team with a combined 20 years of experience, and they know the necessary to guide you toward the best inverter power board. PCBMay is a one-stop shop; you save time and money by not having to look for another supplier. You can get the best inverter power board at low cost, stable and long-lasting.

We use the most efficient manufacturing power inverter board. PCBMay inverter power board is check and tested thoroughly. Since PCBMay is ISO certified, Verified UL and RoHS certification. We can guarantee you the excellent function of the PCBMay inverter power board. We aim that every customer we cater they are satisfied and has no regrets in partnering in PCBMay.

One more thing PCBMay has modern and advanced technology to sustain your needs in the inverter power board. To satisfy and ensure our customer’s requirements. We can personalize your inverter power board with your designated needs, tell us your ideas, designs, thickness, etc. We are to help you. We are a 24/7 online customer service you can ask anything about inverted power boards and other related products. Terms of delivery, we secure the products and safely handle them.

Be our partners now! Please send us a message.

Inverter Power Board:  The Ultimate FAQ Guide

The inverter power board is the device that converts the direct current into alternating current efficiently. This device has many applications in the electronic industry.

To gain more knowledge about the inverter power board and to get answers to all your queries, keep reading this article. You will obtain a lot of authentic information about inverter power.

What is an Inverter Power Board?

The inverter power board is one of the most effective types of electronic devices that the electronic industry is using.

This device converts the direct current into alternating current effectively. However, the magnitude of the input DC is low, and the resulting alternating current has an increase in its magnitude.

The inverter power board also converts the frequency efficiently.

It has many applications in electronic devices. Many home appliances have this device in it, which effectively converts the current, controls its voltage and frequency.

You can also install the Inverter power board in the solar panels and use it as a backup power supply source.

These boards are sometimes part of the more extensive configuration, such as a UPS.

The Inverter power board is of different shapes and sizes. It depends on the type of project for which you are using it.

If it is a big project, then the size is big and has great working capability. On the other hand, if the project is not so big, then the size and the shape of the Inverter power board are small.

These boards have a high working capacity, efficiency, durability and, high flexibility.

The picture showing a simple Inverter power board

What are the Types of Inverter Power Board?

There are three main types of the inverter power board, these are:

Single-layer inverter power board:

It is the type of inverter board, which has a single layer of its material.

In this type of inverter, one of its sides has a copper coating, and it has a silkscreen.

This silkscreen has the use of ink traces that helps to identify the components of the inverter power board.

This type of power board is simple and easy to design and manufacture.

The price of this type of board is relatively less than the other two types.

Double layer Inverter power board:

This type of power board consists of two layers of base material that you are using for its manufacture.

Unlike the single layer, it has a copper layer on both sides of the board.

This type of inverter power board is a bit complex, and the manufacturing must be careful.

It has a hole on each side of the board, and you can make the interconnection between the components through surface mounting and through-holes.

This type of inverter power board is more expensive than a single layer.

Multilayer inverter power board:

This type of power board has multiple layers of base materials.

This type of inverter board has 2-3 double-layer inverter power boards.

However, the number of layers can range from 4 layers to 14 layers or even more.

The designing and manufacturing of this type of inverter board are complex and precise.

Due to multiple layers, the inverter power board has a risk of its temperature rising.

Therefore, to prevent this from happening, you can use an insulation material between its layers.

This type is the most expensive of its other two types.

The picture showing a) single layer inverter power board b) double layer inverter power board c) multilayer inverter power board

What is the Purpose of Inverter Power Board?

The main purpose of the inverter power board is to convert the direct current to an alternating current.

The inverter power board makes sure that too little or too much voltage does not harm the electrical device.

It has many applications in different industries like the electronics industry, space industry, automobile industry, medical industry, and more.

You can use them in many home appliances like kitchen appliances, power tools, lights, televisions, LEDs, etc.

What are the Applications of Inverter Power Board?

This power board is one of the most important parts of the electronic industry. It has various applications. It has uses in the electronics industry, automotive industry, medical industry, and many other industrial applications.

In the electronic industry, it has essential uses in UPS and many other home appliances.

In the medical industry, you will find that most of the medical industry equipment has an inverter power board in it. It makes the devices more efficient and accurate.

In the automotive industry, there is a lot of use of inverter power boards in automobiles.

The automobile becomes much more efficient when you install this device in it.

These sophisticated and reliable devices have many more applications.

They have applications in the space industry as well they have used in the satellite system.

The inverter power boards are becoming much popular due to their durability.

They have been used in the LED lights and many aluminum-backed lights.

Most of the industrial equipment has an inverter power board in it. These boards make the machines small and more efficient in working.

The applications of the Inverter power board

How can you Design an Inverter Power Board?

The designing of the inverter power board is a crucial process and requires precise manufacturing.

The designers use the best type of material to make sure the best design of the board.

The first thing that you need to make in designing the board is to create a schematic.

This schematic works as the blueprint of the inverter power board.

The thing you must make sure the schematic must have are:

The components that you are going to use.

Relation between different components of different schematics

The connections you are making between different components.

After the schematic, you are going to make a layout of the inverter power board.

For the design of the board, you are going to need good software.

The recommendation for the software that you must use is Altium designer software.

You are going to make the blank layout, then you are going to determine all of the factors that you need in your inverter power board.

The designing of an Inverter power board

What does an Inverter Power Board do?

The main function of the inverter power board is to convert the direct voltage of the circuit to the alternating voltage with a higher frequency.

The input voltage has a lower frequency. However, the resulting alternating current has a higher frequency.

This device has no tendency to produce power on its own.

However, the DC source produces it. The function of the inverter power board is to prevent the lower DC voltage use in home appliances.

The low DC voltage can cause damage to the electrical appliances.

 What an inverter power board do

What are the Different Components of Inverter Power Board?

Different components make up the inverter power board and each component has its own importance.

Every part is required necessarily for the proper functioning of the board.

Following are the components are the inverter power board.

Capacitors:

The capacitors are the components that store energy in the circuit in the form of an electric charge. Moreover, when the circuit requires an electric current, it releases it.

It is one of the major components of the inverter power board.

Inductors:

Inductors are the components of the inverter power board. When the fluctuating current passes through it, it reduces fluctuation.

It stores the energy in the form of magnetic energy.

It is an important component of the inverter power board, which directly affects its functioning.

Different resistors, transistors, diodes, potentiometers, oscillators, and sensors are components of the inverter board.

Different components of the inverter power board

What are the Uses of Inverter Power Board?

The inverter power board has various uses on daily basis.

It has many advantages in the electronic industry.

Many other industries like the medical industry, space industry, automobile industry, telecommunications industry, and engineering industry are using the inverter power board.

The daily home appliances like TVs, LED lights, refrigerators, laptops, air conditioners have inverter power boards.

The home appliances to very high technology machines are using inverter power board in it.

It also has uses in the UPS, which you use in your home.

It is one of the essential parts of daily electronic usage.

They have great use in solar power systems.

The uses of the Inverter power board

What is the Working Principle of Inverter Power Board?

The working principle of the inverter power board is that it converts the direct current into alternating current.

The inverter board converts the low frequency main alternating to current to high-frequency alternating current.

For this purpose, first, the inverter board does the rectification of alternating current to provide direct current.

Then the inverter converts this direct current to a higher frequency alternating current.

It is the working principle of the inverter power board.

If there is a fault in any component of the board, it might disturb the board’s work.

The working principle of the inverter power board

What is the Manufacturing Process of Inverter Power Board?

You need to understand the manufacturing process of the inverter power board.

The manufacturing process involves many steps that you are going to read next.

The first step of the manufacturing is designing a layout of the inverter power board.

For this purpose, you can use software like Altium Designer.

It will work as a blueprint for the project.

After the designing of the board, you have to print out of the inverter power board.

Use the best type of printer for this purpose. The one that uses different inks to specify each component of the design.

Make sure your printer produces the best type of print films.

After this, you have to make substrates from different materials, such as epoxy resin.

In this step, you will place all of your components on the inverter power board.

After placing all the components, use copper wire on both sides of the board. In addition, cut out the excess copper wire.

After this, perform the etching of the copper wire on the board.

Perform the printing of the inner layer of the board.

For this purpose, you have to drill holes in the substrate and pass it into the ultraviolet.

The ultraviolet radiation will do the hardening of the material that is photosensitive.

After this, use an alkaline solution to remove any excessive photosensitive material.

Remove the excess copper from the inverter power board.

After this, perform the lamination of the layer.

Fuse different boards together to give the right shape to the board.

Laminate different prepreg layers and copper foils together.

Press all the laminating layers and fuse them.

Perform drilling and plating of the laminating layers.

After this, the etching process will remove any excess material present.

Perform the curing and the coating of the inverter power board.

At the end of the manufacturing process, perform a functionality test.

The manufacturing process of the Inverter power board

What is the Cause of Damage to the Inverter Power Board?

The damage to the inverter power board could be of many reasons.

Any damage in the design or assembly can lead to a complete failure.

One of the main reasons for the damage is that you use components that are not of good quality.

The low material quality of the components will lead to the early failure of the inverter power board.

Another factor for the damage is that the design leads to problems i-e excessive heat production, soldering problems, and power failure.

The inverter power boards that are wearing out are more prone to failure than the new ones.

You must consider the shelf life of the inverter power board.  In addition, change the board once its life is complete.

Apart from this, environmental factors like humidity, temperature, dust, winds can cause damage to the board.

What Material you can use for the Making of the Inverter Power Board?

There are certain types of materials that you can use for the manufacturing of the inverter power board.

However, you need to make sure that the materials must be of high quality.

You can use fiberglass material for making the layers of the inverter power board.

It is a rigid type of material that you can lay across each other and need a binding substance to hold them.

You can use the copper material for making the main paths of the current in the inverter power board.

In addition, you can use aluminum material in the case of aluminum-backed inverter power boards.

The aluminum material also helps in heat dissipation.

Moreover, you can use plastic material for the manufacturing of flexible inverter power boards.

The material epoxy resin fiberglass for the making of the inverter power board

How can you identify Short-Circuiting in Inverter Power Board?

You can easily identify the short-circuiting of the inverter power board by physical aspects like sparking or noise produce by it.

However, to check where exactly the circuit problem has occurred, you need to check for the signs.

You can identify the signs through these:

The first thing you must do is the checking the physical appearance of the inverter power board.

There is a test known as a destructive test use for testing it.

Check for the blackening of the component due to the burning of the components.

You can use a thermal camera as well

Use a multimeter that will help you check different properties like current, voltage, resistance and, capacitance.

By using these methods, you can easily identify the short circuit in your inverter power board.

How can your Repair Inverter Power Board?

The first thing you need to do in case of repair is to inquire and analyze the problem.

By doing so, it would be easy to repair the damage.

Many environmental factors can cause damage. Therefore, clean the board to remove any dust or particles from it.

There will be many challenges while repairing an inverter power board.

However, you can take the assistance of a person having good experience in the field.

In case of any damage to the component, replace it.

Visualize all the aspects, and then repair the inverter power board.

What are the Limitations of Inverter Power Board?

There are many limitations of the inverter power board, but you can find the solution to these limitations wisely.

The first limitation is the components of the inverter power board are costly.

You need to look for components that are readily available and not expensive.

The environmental factors can easily cause damage to the board.

However, use material that can withstand all harsh environmental factors.

Once you print out the layout of the board, you cannot change it.

The designing of the layout is going to require a lot of your energy and time.

Similarly, the designing of the inverter power board is costly.

The components can produce heat that can cause damage to the board.

Try using components that are heat resistant or make use of the heat sinks.

Why is Copper the Best Type of Material you can use for making Board Traces?

Copper is one of the good quality materials that the electronic industry is using for decades in the making of inverter power boards.

Copper is always a good choice for the making of the board traces. Due to its property of good conduction.

It will pass the electric current and the signals through these traces very easily.

In addition, while transmitting the signal through it there is minimum loss of electricity.

The inverter power boards also have copper material present in it.

However, the excess copper is cut out of the inverter power board.

What is the Difference between the Double-Layer Inverter Power Board and Multilayer Inverter Power Board?

There is a great difference between the double-layer and multi-layer board.

The double-layer has two layers of the base material. Whereas the multi-layer inverter power board has many layers that can range from 6 to 12 or even more.

You can infuse these layers by applying pressure on them.

The multi-layer inverter power board is much more complex than double layer board.

You can use them in medical appliances and telecommunication systems.

Similarly, the multi-layer is expensive than the double layer.

However, both the double layer and multi-layer inverter power boards have insulating material between them. It prevents it from overheating.

What is the Difference between the Rigid and the Flexible Inverter Power Board?

The rigid inverter power board indicates from its name that its making is of rigid material. You cannot bend this type of board.

On the other hand, the flexible inverter power board is made of plastic material.

This powerboard has flexibility in it compare to the rigid one.

You can use flexible inverter power boards in all kinds of devices due to their flexibility and frequent bending.

On the other hand, a rigid inverter power board lacks this quality.

However, both types of boards can have single, double, or multiple layers in them.

You can use both of them in simple or complex applications.

From where you can Purchase the Inverter Power Board?

You can buy your inverter power board from one of the leading companies of modern PCBs from PCBMay.

PCB is the professional producer of inverter power boards in china.

Their products have been used in many industries like aerospace, medical, automotive, military, data communications, and many more.

You can place your order at their website and be rest assured that they will safely deliver your products to you.

They are exporting their products to more than 60 countries.

They have high-quality products having IPC class 2 surveillance standards.

They have very reasonable costs and ensure the quality of the components.