World Class Custom Low Volume PCB Assembly Manufacturer in China
PCBMay is a Professional Low Volume PCB Assembly Manufacturer in China, Low Volume PCB Assembly, also Known as Small Volume PCB assembly, Refers to an Assembly of PCBs in the Range of 25-5000 with Design for Manufacturability (DFM), and Design for Testability (DFT).
Low volume PCB assembly is a perfect choice for your bulk production. It can provide you all benefits with low cost. But you have to select a right manufacturer for getting more advantages of this assembly. They will completely lead you to get a successful production. They will also help you to get maximum performance in low budget.
PCB is the heart of all electronic devices. Therefore, all electronic device manufacturers pay special attention to high quality printed circuit boards. Low volume PCB assembly refers to a small number of circuit boards ranges from 25 to 1000 boards. Therefore, if you are looking for the best low volume PCB assembly manufacturer, PCBMay is your best choice!
Main Advantages of Low Volume PCB Assembly in PCBMay
LED PCB Assembly
LED PCB Assembly is the result of PCB technology evolution. The advancement is the reason behind the world’s re-innovating the application of the circuit. Today, we are able to see Printed Circuit Boards in almost every consumer applications.
HDI PCB Assembly
it's essential to know that HDI made the microvia technology famous and it's perfectly ideal for blind vias, microvias, and buried vias.HDI PCB assembly needs hi-tech equipments,there're many different types components such as IC's assembly.
Heavy Copper PCB Assembly
Heavy copper PCB is also known as thick copper PCB, in which there are 3 ounces (oz) of copper or more on the internal and external layers of a printed circuit board.What's more,these heavy copper assembly are power supplies from all electronic products.
High Frequency PCB Assembly
High frequency wireless and embedded systems are complicated beasts that require a mix of design rules, and missing some of these rules can create a number of signal problems in your device. PCBMay provides all of the tools you need to design and verify the functionality of your next embedded system in a unified environment.
Flex PCB Assembly
Flex circuits provide manufacturers with significant challenges,SMT pick-and-place machines typically operate at high speed and with an extremely small margin of error. The slightest difference between nominal circuit dimensions and actual flex circuit geometry can generate problems in the assembly process.
Rigid-Flex PCB Assembly
Rigid flex PCB Assembly hasbeen used in the military and aerospace industries for many years.The process of rigid flex PCB Assembly is very complicated,which combines rigid PCB assembly and flexible PCB assembly together.Rigid flex circuits and assemblies are hybrid constructions consisting of rigid and flexible substrates laminated together into a single structure.
Frequently Asked Questions (FAQ) About Our Low Volume PCB Assembly Process and Capabilities
Here you will find many quick questions and answers about Low Volume PCB Assembly,don’t hesitate to contact us,our email is email@example.com.
Low volume PCB Assembly refers to assembling a small quantity of circuit board including DFM checking as well as DFT checking.
Absolutely. We cater to small batches without compromising on quality.
It is perfect for prototypes, testing a new product as well as making any design changes.
Yes, you can count on us to offer you lead-free PCB assemblies in low volumes.
Absolutely. We offer bespoke custom-made printed circuit board solutions suited to your requirements.
Yes absolutely! You can count on us for PCB assembly rework services that ensure optimal performance.
Yes, we are fully equipped to provide it.
What is Low Volume PCB Assembly
Low volume PCB assembly usually needs a very small number of PCBs.It actually uses 25 to 1000 PCB boards which requires soldering parts on.It is very beneficial for prototypes or the large size of productions.
Basically,the main procedure of PCB assembly does not change.Moreover,the main purpose of using small number of PCBs is to verify that whether these PCB boards fulfil all the requirements of customers.So using small volume takes less time to get assurance about the final functionality of products.
In several conditions,manufacturers need only small number of PCB boards for some applications.
Hence,this PCB assembly of low volume is only the solution of such situations.They have ability to reduce the extra costs with perfect quality.Manufacturers claim that the process of Low volume PCB assembly takes a very short time and needs less PCB boards.
So,they call it low volume and make use of it to test the functioning of their products. Moreover,they also make use of it in small-scale manufacturing for its low cost.Its process and technique are similar to high or normal volume assembly.While its volume of work is very small and hence its turnaround is also very rapid and quicker.
Furthermore, the main goal of this assembly is to optimize the quality of final board and solving all the issues which may occur.So Low volume PCB assembly actually uses two techniques.These two techniques are:
Hence,with the help of these two techniques you can simply trace any problem or issue. In this way,you can easily optimize all the main issues before working on the final or mass production.
Which Kind of PCBs are Used in Low Volume PCB Assembly
Generally,there is no difference between bulk production or low volume PCB boards.The process is same but you can test the final design by low volume techniques easily.
The three most important kinds of PCBs which are used in this low volume assembly are:
In fact,rigid boards are extremely popular and essential.But modern electronic devices always need a specific amount of flexibility.So customers always prefer to use flexible and flex-rigid PCBs for low volume PCB assembly.Because several electronic industries design rigid-flex boards with some special plans and policies.
Three Major Technologies Used in Low Volume PCB Assembly
Basically,electronic manufacturers use three different kinds of technologies during low volume PCB assembly procedure.
- Surface mount technology
- Through-hole mounting
- Mixed technology
1,Surface Mount Technology:
In this technology,manufacturers put all the components direct on the surface of the board.It is very effective technology because it has the ability to improve the quality and production.Moreover,it has proven as a primary technology for several decades.
In this method,electronic manufacturers use to put all components on the boards via drilled holes.They drill these holes on the board. In this method electronic manufacturers put all components in the holes.Manufacturers drill these holes for components on the board.
Moreover,it is a very old and ancient technique and it was very famous by then. But this technique is not famous nowadays and manufacturers do not make use of this ancient technology.
In several conditions it is a very wise choice to use both of the above techniques.Because both technologies are very beneficial for low volume PCB assembly.Basically,manufacturers start processing using SMT technique but later they start using through-hole mounting without any hesitation.but they generally use through-hole mounting technique when it is necessary in the low volume assembly.
Low Volume PCB Assembly Lead Time
Generally,the manufacturing of low volume assembly can be different in certain conditions.It mostly depends on the number of PCBs which manufacturers have used in the assembly.
Furthermore,it usually takes 1 to 5 days to complete the production.While for the precision solutions and ideal performance of PCBs,the lead time may be from 10 to 16 days.
What Benefits does Low Volume PCB Assembly Provide?
In fact,we have already described that low volume assembly is very efficient in many ways.They are very beneficial when it comes to cost.When you are working on a project and want to test its functionality.You can easily test it with the help of this assembly.Because you have to use only a small number of PCBs.
So you will pay a less amount for testing the performance of your project,there is no need to pay amount for those PCBs which you do not use during the procedure.
There are Many More Benefits of Low Volume PCB Assembly:
1,Assemblies of Small Quantities
As it is clear from the name,these are small volume assemblies with small number of PCBs.This quantity normally starts from 25- 1000.In addition, this quantity may be increase up to 5000 PCBs.
Basically,low volume PCB assembly is an ideal choice for constructing new products.By using this technique, you can easily get the issues which you can face after the final production. So it is a perfect choice for new products.
2,Benefits of Price
It is a cost-effective assembly.If you will get service from good providers,they can facilitate you in following ways:
- With the help of waving stencil, they can save extra charges
- They reduce NRE costs even on your repeat orders.
Moreover,they will guide you to purchase from Satisfactory distributers so that you will easily pay lower prices.So,all this will lead you to a very low cost even for your mass productions.
3,The Design Changing Low Volume Printed Circuit Boards
This low volume of assembly actually facilitates the consumers to final their product designs.Furthermore,they also can take final decision that if they want to go for their long production with same design.Hence,low volume assembly of PCB actually gives you to change the design according to your needs.
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