Your Premier Medical PCB Manufacturer in China
PCBMay is a professional medical PCB manufacturer in China. In the medical industry, there are many devices that are used for medical PCBs.
- Focus on manufacturing hi-tech boards flexible or rigid-flex PCB
- Free design for manufacturability(DFM) Review
- Sufficient raw material in stock to support your orders
- 24h quick-turn service for your prototype medical PCB
- 100% E-test and AOI inspection
Your Reliable Medical PCB Manufacturer
PCBMay is one of the best medical PCB suppliers with over 12 years of experience. We offer rigid PCBs, flexible circuit boards, and rigid-flex printed circuit boards. From some simple consumer disposables to high medical laboratory equipment, diagnostic medical equipment or medical monitors, even some wearable devices.
There are many different applications for medical PCBs, such as medical imaging machines, X-ray machines, infusion pumps, medical monitors, medical LCD display systems, medical wearable devices.
As for your best partner for medical PCB, we’re warmly welcome you to do an audit for our factory. We have brought many hi-tech production lines to support high quality for your products.
Our engineering team will review the manufacturing design file prior the production. If we have an engineering issue, we will email you immediately.
We are happy to support you when you have any questions.
Related Other PCB Products
Why Choose PCBMay for Your Medical PCB
Are you looking for a valuable medical PCB manufacturer in China? PCBMay is your best choice. There are over 500 workers in our workshop and the monthly production capacity is 40,000 square meters.
We can also provide a quick-turn service for you. When you need to take your medical product into effect immediately, we will produce the prototype of medical PCB within 24h.
As an ISO 9001 certificated company, we always put quality first. There is one strict system to control all incoming materials. From PCB-selected lamination, component sourcing, storage temperature to final inspection, we keep the record for each step.
In the past, the traditional rigid medical PCBs do not make it wear comfortable. Nowadays, times have changed, we use the flexible and rigid-flex printed circuit board technology to satisfy your demand.
Just send your inquiry to us, our sales team will support you.
Medical PCB: The Ultimate FAQ Guide
The medical PCB plays a very important role in our life. In this guide, you will know the concept, benefits, and applications of medical PCB.
There are many medical devices in our daily life and they are using a lot of medical PCBs. Do you know medical PCB? Please read this FAQ guide.
What is Medical PCB?
The printed circuit boards (PCBs) used in the medical industry are very sensitive because of their use in saving the lives of human beings.
The sensitivity of the medical equipment is concerned with certain specified characteristics that the medical devices must possess and precision is the most important characteristic of all.
Medical PCBs are defined as the printed circuit boards which are dedicatedly fashioned for the composition of medical devices and gadgets.
Medical PCBs are dedicated for use in a vast variety of care scenarios and testing services.
A few medical devices and machines which are composed of a high ratio of PCBs comprise glucometers, heart rate monitors, MRIs, CT-Scan, and X-Ray machines, etc.
What are Medical PCBs Design and Fabrication
The fabrication and design process of medical PCB is complex.
The entire process is broken down into different sections and explained in detail below.
- Initial Schematics Design
The first step of the initial design of schematics is to get necessary information regarding the application of focus and creating a basic drawing of its schematics.
All details such as capturing the type of PCB, power requirement, and material to be used, etc. are incorporated in the initial design.
- Preparing Layout
The second step is canning the initial drawing and preparing a layout through uploading the drawing to the software.
At this point, the requirements of clients are needed to be added to the PCB.
- Incorporation of Crucial Factors
Numerous critical factors are needed to be considered while making the PCB design of the medical industry such as split planes, sequencing, and a number of pins and their selection.
- Power Splitting
For reduction of levels of noise and crosstalk in PCB under design, diversification of power and ground planes is required.
- Multiple Layers
The base of PCB is needed to have multiple layers helping in the reduction of levels of SNR and noise. This is also resulting in the enhancement of the reliability and performance of PCBs.
- BOM List Reviewing
Bill of material (BOM) is a list having details of all materials and components required in the PCB design. The review of BOM is therefore a must by both OEM and PCB designers.
- Components Checking
The components must be checked in order to know whether or not these are fulfilling the design requirements.
- Preparation of Secondary List of Components
A secondary list of components must be there so as to be used in case if a certain component fails or does not fulfill the requirement of design. This list is critical in saving time during the design process.
- Drawing of Assembly
Creating a drawing for the process of assembly is a must in order to avoid any kind of mistakes during fabrication. Taking notes of any necessary revisions is unavoidable to cope with changes.
- Indication of all test points
The identification and indication of all possible test points in the PCB are of critical importance in order to reduce errors.
What is Medical PCB Assembly
The PCB assembly process is referring to the procedure of adhering different components and materials together onto a single board which is known as PCB. The process of assembly is the inclusion of components together on the board in a way that it becomes able to perform a specific function. Certain factors are needed to be taken care of while considering the assembly process of PCBs.
- Classification of PCB.
- Characteristics of components.
- Application of PCB.
There is a requirement for various tools for the assembly process of PCB such as testing equipment, inspection equipment, SMT equipment, and soldering equipment. Soldering wire and paste are also necessary requirements.
Medical PCB: LED PCB
By the time all equipment is acquired, the process of assembly can be started. However, as the medical PCBs are more sensitive; therefore, DFM test conduction is a must.
DFM test is helping in the rectification of all possible issues before the assembly process is initiated.
The following are the main steps of the assembly process of PCBs.
- Stenciling of Solder Paste
Utilization of a stencil is ensuring soldering paste to be applied to all of the parts where components are to be inserted. The mechanical fixture is utilized for holding the PCB and stencil onto a single place. Soldering paste is then applied at intended areas through an applicator and is spread. After removal of the stencil, soldering paste is leftover from desired locations.
- Picking and Placement
A robotic gadget is utilized for picking the components and placing them on to its specific location on the board which is then soldered. The component’s position is to be accurate over soldering paste.
- Soldering Reflow
The board is moved over a conveyer belt through the oven. Heating is undergone at high temperatures for melting soldering paste. The next step is cooling down PCB for soldering paste solidification resulting in the strongest joints among the board and components.
- Quality Control and Inspection
The PCB is then inspected manually and through machines by inspectors for checking connectivity and floors which may result in malfunctioning. Different inspection methods are used such as optical inspection, manual inspection, and x-ray inspection.
- Functional Test
The manufactured PCB is going to perform as per requirements under normal circumstances. However, grounded on the standards set in the medical industry a functional test of PCB is conducted to check its validity. After the test is conducted and approved, PCB is washed for removal of any flux, dirt, and oil, etc. This is also critical because of its application in the medical industry.
What are the Benefits of Medical PCBs
The following are major benefits of medical PCBs.
- Health Record Management
Lack of electronic records was a serious problem before and it used to slow down the process of medical services. A number of patients have died because of a lack of records due to numerous reasons. However, with advancements in medical PCBs, the record-keeping is improved and is efficient as well as one-touch away from physicians.
- Medicine based on Data
The design of drugs is dependent on the data of a certain population. The medical PCB technology has enabled the collection of data for better and faster development of medicines. Different devices have been made through medical PCBs enabling fast and reliable composition of medicines.
- Mobile Health
In recent times mobile phones, tablets, and smartwatches have different applications and sensors which accurately monitor the health status of the users. It has also improvised the use of drugs and the flow of sharing information is made easy. Applications on such devices have also made the easy ordering of medicines. Documentation of medicines and their research aspects have also been improved.
- Wireless Communication
Numerous medical systems exist today which has made it very easy to convey different information and alerts such as lab tests.
Such systems are using mobile devices and web-based applications.
Convenience is at its peak as it passes information easily. Finding nearby hospitals is very easy through such applications and is considered as a positive change from using pagers and PA systems.
Such developments have been resulted because of medical PCBs.
In the current era, numerous medical wearables are there in order to monitor different information related to the health of an individual especially patients.
Medical PCB: Wearable Device
For example, football players are wearing different gadgets that monitor and track their motion, heart and pulse rate, etc. Such tracking of different factors is resulting in real-time information on the health of an individual.
What is Medical PCB Prototyping
The prototype of medical PCB has vital importance because during the early process of design testing of different functionalities of a specific solution is needed to be conducted.
Therefore, the prototype is being taken under several runs and redesigning phases. Fewer times, a certain test is taken for checking a single functionality and sometimes more tests are performed for checking the complexity of design and its performance.
The process of prototyping is helping the designers in order to predict the success and failure of PCBs and their resultant equipment.
The prototype is hence eliminating losses that may occur because of problems being detected.
Prototyping is critical in determining the precision of a component in the medical sector.
The production of PCBs is only to be started after designers and engineers are confident with working on a prototype.
What are the Types of Medical PCBs
There are numerous types of medical PCBs that are sold in the market. Following are some major common types of medical PCBs.
single-sided medical PCBs are commonly known as one-sided PCBs and are made of the single-layered substrate material.
A very thin layer of specific metal such as copper is utilized for coating one side of the substrate material. Such PCBs are having a solder mask that is applied over the copper layer.
Such PCBs are common in use because of lower costs of production. In the medical industry, such PCBs are used in circuits of power sensors.
Double-sided medical PCBs are having a specific metallic conductive layer over one of their substrate phases.
Metallic parts can also be used from either of the sides through holes of the board. This is enabling connections of dual-sided through the technology of holes.
The leads of components are inserted through the drilled holes on to board and are then soldered on opposite sides through pads.
- Multi-Layered PCBs
multilayer medical PCBs are having more than 2 layers of copper. Such PCBs may have 3, 4,5, …, N layers. N denotes the number of layers.
The layers in multi-layered PCBs are demarcated through substrate boards along with insulation material.
These PCBs are having an advantage of space and heaviness and are utilized to make higher-speed circuits.
- Rigid PCBs
Rigid medical PCBs are made of material that is not flexible and hence their bases are not bendable.
Medical PCB: Rigid PCB
A number of multi-faceted circuits can be built from these PCBs and its preservation is also easy when compared to other types of PCBs.
- Flexible PCBs.
Flex medical PCBs are composed of flexible material and can be of different sub-type such as single, double, and multi-layered, etc.
Medical PCB: Flexible PCB
Flexibility is making these PCBs best suited for space usage. These PCBs are light in weight.
- Flexible-Rigid PCBs.
These PCBs are combining the attributes of both flexible and rigid PCBs. These PCBs are entailing a certain number of flexible and rigid boards.
Medical PCB: Rigid-Flex PCB
Rigid-flex PCBs are preferred because of their lightweight and limited space usage.
What Applications of PCBs in the Medical industry
The medical industry has seen a revolutionary boom in the recent few decades especially because of PCBs.
Further research is needed to be conducted for better outcomes and to solve current emerging issues in the medical industry.
The revolution has only been possible because of the advancement in technology.
In current times, there are numerous advanced devices which are have brought the medical industry revolution.
The basic component of the revolution is PCB design, fabrication, and production.
The PCBs utilized in the medical industry are specifically designed as per required standards of industry e.g., considering surface plating, layer numbers, and holes, etc.
There are some major applications of PCBs in the medical industry out of which most important are mentioned below.
- Glucometers and Temperature Gadgets: Different types of PCBs are utilized in the manufacturing of glucometers and other health monitoring gadgets. Such gadgets comprise a pulse oximeter, glucometer, thermometer, and blood pressure monitor, etc.
- Control Equipment: PCBs are extensively used in control equipment such as controlled fluid infusion, dispensation, and flow rate, etc.
- Scanning: The equipment used for scanning has a large number of different PCBs performing different functions. Such systems comprise of CT-scan, MRI machine, an ultrasound machine, etc.
- Infernal Devices: Different electronic devices are implanted into human bodies such as pulse maker, prosthetic limb, and cochlear implants, etc. which all have different types of PCBs.
- Wearable Devices: Different devices are worn today collecting different types of data for monitoring the health of an individual such as a smartwatch.
The medical industry is among the most complicated and sophisticated industries in the world.
The industry has a higher level of sensitivity and requires precision in every decision.
High technology-based equipment is needed to be incorporated in the industry to maintain certain specific standards of the industry.
To deliver top-notch performance, the equipment must possess electronic equipment having advanced circuits.
This is the place where medical PCBs are playing their role in maintaining the high-quality functionality of medical devices.