Introduction
Do you know Taiwan is a huge market for electronic products? A PCB manufacturer in Taiwan is working tirelessly to meet their country’s demand alongside exporting electronic goods.
Taiwan exported 33.1% of electronic equipment in March 2022. It is their highest shipped product.
Taiwan PCB manufacturers are one the top PCB manufacturers in the world. To optimize your electronic product business, here are some aspects you should care about. We cannot wait to tell you more about this. Let’s get started.
PCB Industry In Taiwan
Taiwan is a significant player in the PCB manufacturing sector. For the time being, Taiwan’s PCB sector has a 33.9 percent share of the worldwide market. With a global center for innovative PCB manufacturing and autonomy in PCB material supply, Taiwan can keep its technological edge for three to five years.
Taiwan PCB production climbed by 5.1 percent in 2020, to NTD 696.3 billion (USD 23,609 million), as per the Taiwan Printed Circuit Association (TPCA). Four years of solid development have resulted in achieving a new historical high.
In 2020, Taiwan’s PCB measuring and testing tools market was estimated to be worth $4.1647 billion. By 2026, it is predicted to reach a value of US$5.3734 billion.
Taiwan PCB Surface Finish
PCB manufacturer in Taiwan is one of the best in the world. They pay attention to the minor details.
Taiwan PCB has an excellent surface polish. A fine surface finish helps to keep the PCB from oxidizing. As a result, they have an aesthetically pleasing appearance and have a longer shelf-life.
Some of the PCB surface finishes maintained by Taiwan PCB manufacturers throughout the PCB manufacturing process are listed below.
HASL Surface Finish
HASL (leaded and lead-free) has been one of the most frequently applied PCB surface finishes in Taiwan for decades. During the HASL method, the PCBs are immersed in molten solder.
OSP Surface Finish
Initially developed in the 1970s, OSP is a low-cost, water-based surface finish. A very thin covering may preserve the copper plate from oxidation. OSP is ecologically friendly and offers a coplanar surface; nevertheless, it has a reasonably poor shelf life.
OSP Surface Finish
ENIG Surface Finish
For fine pitch (particularly BGAs), ENIG is the most refined lead-free surface finish, with superior solderability and long shelf life. Taiwan PCB manufacturers use two layers of metallic coatings to generate this finish.
ENIG Surface Finish
Hard Gold Finish
Gold alloys containing cobalt, nickel, or iron complexes are known as “hard gold” alloys. Between the gold overplating and the copper lies a low-stress nickel.
PCB manufacturer in Taiwan chooses the hard gold surface treatment for components and applications that will be subject to severe use and a high level of wear and tear.
Depending on the requirement, the hard gold’s thickness might vary significantly. If hard gold is utilized in the military to ensure compliance, the minimum depth required is 50-100 microinches.
Hard Gold Surface Finish
Immersion Silver Finish
Immersion Silver is a low-cost (lead-free) surface finish excellent for flat surfaces and fine pitch components. This surface finish can replace immersion Gold over Electroless Nickel in most applications. Moreover, the thickness varies from 0.12 to 0.40 microns.
It has a good shelf life of six to twelve months. However, it may be susceptible to airborne and surface pollutants. To regulate and speed the board packaging process, it is necessary to have a board house with a high level of experience and expertise. Significant tarnishing of this surface finish should be noted.
Immersion Silver Surface Finish
Check this video for a better understanding:
Taiwan PCB Tests
Any designer would like not to find their designed product is defective at the last minute. Even if a piece of electronic equipment is well-designed and manufactured to the highest standards, it is nevertheless susceptible to failures.
PCB manufacturer in Taiwan goes to great lengths to ensure the quality of their products. They have all of the necessary equipment to conduct appropriate PCB testing. Here are a few of the approaches Taiwanese PCB manufacturers use while testing their circuit boards:
ICT
It is a standard PCB testing technique that many PCB makers like to use, and it can discover 98 percent of defects. Tests are conducted using PCB-specific testing procedures and equipment, such as:
- In-circuit test tool.
- Fixture
- Software
To test and assess the performance of individual components, ICT testing is used by Taiwanese PCB makers. For this reason, it is not suitable for low-volume manufacturing or early testing phases when the layout may alter many times.
PCB ICT Test
Flying Probe Tests
It is possible to do a fixtureless in-circuit test or flying probe test without the need for specialized fixtures, which lowers the cost of the test. Although FICT testing may be used for the same purposes as conventional ICT testing, it has its own set of benefits and drawbacks due to the manner it is conducted.
It is slower than conventional ICT, yet it can readily adapt to new boards. suitable for small-scale testing and prototyping but less so for large-scale manufacturing.
Flying Probe Test
Inspection with X-Ray
An X-ray technician may find production problems early on during this test by viewing:
- Solder joints
- internal traces
- Barrels
This kind of testing may be used to inspect components that are usually unseen, such as solder joints and connections in ball grid array packages. Although this examination may be pretty helpful, it does need the usage of qualified and experienced operators.
If you use X-ray equipment to check a circuit board, keep in mind that you can not examine every layer. We can look through the board to find internal flaws, but the technique is very time-consuming and costly.
Watch this video to know more about this issue:
Taiwan PCB Certificates
PCB manufacturer in Taiwan has a high demand for a broad range of projects. As a result, rules and quality standards are required to guarantee that businesses satisfy safety criteria and offer items of an adequate standard for safe usage.
In Taiwan, there are a variety of certifications for printed circuit boards. By obtaining certification, you can ensure that a manufacturer has been evaluated and can produce high-quality PCBs that adhere to all applicable rules and regulations.
ISO 9001:2015
ISO 9001 is a set of internationally recognized quality management methods and principles. This standard aims to help global organizations better satisfy consumer needs and expectations by improving product and service quality.
In the following aspects, the ISO 9001:2015 requirements are applicable:
- Organization
- Management
- Planning
- Operation
- Maintenance
- Analysis and Evaluation
- Improvement
ISO 9001 certified companies and organizations show the conformity of services and goods to the customer and regulatory criteria. For a PCB manufacturer in Taiwan, this certification is essential.
This standard may help you increase client satisfaction, build consistent processes, enhance quality and service, and grow your business.
UL Certifications
The Underwriters Laboratory is known by the abbreviation UL. UL is a testing organization dedicated to ensuring the safety of innovative goods and technology. Product safety is now the focus of UL’s worldwide network of sites.
UL requires that circuit boards be carefully tested for dependability and fire safety. As a part of the certification process, only UL796 and UL94 apply to PCBs because of their special standards for PCBs and flammability of plastics, respectively.
It is necessary to get the boards UL-marked before they are placed into any equipment where there is any uncertainty about their safety or flammability. This is to inform customers about the various product standards.
PCB manufacturers in Taiwan must get a UL certification. Using this assures the PCB’s long-term dependability and public confidence.
UL Certified PCB
RoHS
‘Restriction of Hazardous Substances’ is the abbreviation for RoHS. The certification is meant to limit the use of harmful materials found in electronics appliances like lead. This certification came from the European Union.
Hazardous elements in electronic equipment are strictly regulated under the RoHS directive. Ultimately, RoHS rules aim to avoid environmental contamination and landfills.
Taiwan PCB manufacturers are required to have RoHS certification. To ensure PCB quality and standards, these standards are essential.
RoHS compliant PCB
REACH
REACH is an acronym for Registration, Evaluation, Authorization, and Restriction of Chemicals. It is a European Union rule that went into effect in June 2007.
REACH’s primary goal is to protect human health and the environment from chemical hazards. As a result of REACH, the EU’s chemical sector will be better positioned to compete globally. Additionally, the law supports alternate hazard assessment methodologies to reduce the necessity for animal testing.
Every company that exports electronic goods to the European Union should be authorized and fulfill REACH chemical required standards. These certifications are essential to Taiwanese PCB manufacturers.
Efforts are made to reduce the environmental impact of their PCB. Before sending a PCB to the European Union, all Taiwanese producers get and maintain the REACH certificate.
How To Pick The Best PCB Manufacturer In Taiwan
There are a variety of PCB manufacturers in Taiwan, making the task of selecting the finest one particularly difficult. Individuals and small enterprises may use certain PCB makers, whereas major corporations need electrical experts.
These are the things to bear in mind while choosing a PCB manufacturer, no matter what the purpose of your project is. Making the proper decision will save you time and money while ensuring that you do not get a defective product.
Scale is important
The number of PCBs you expect to purchase should be your first consideration. There are a few things to keep in mind if you are a PCB enthusiast who likes to make novelty electronics.
Choose a PCB maker that offers essential services such as PCB design software and instructional videos. These tools will save you from being intimidated and help you develop your Pcb layout knowledge and understanding. You should also check with the PCB manufacturer to determine if there are any minimum purchase requirements.
When it comes to PCB design, you will want to engage with a firm that can handle huge orders quickly and efficiently. Find out how much it will cost you to buy in bulk from the company, and make sure they can meet your needs.
Spend Your Money Wisely
You must keep an eye on your PCB design costs as you work. Both you and the manufacturer will better understand how much money is required to get the job done.
A multilayer PCB will cost you more. Multilayer PCBs may be useful or even required in some circumstances. A multilayer PCB, for example, has a larger surface area, allowing for the addition of additional components.
More complicated circuit boards may need numerous layers to avoid overcrowding the PCB. There is a risk of short circuits due to overcrowding.
Time Is Critical
If you have a tight deadline or need a design urgently, you’ll want to know how fast a PCB maker can provide. Complicated PCB designs take longer to create and deliver than simple ones.
With each company, there are different wait times. Most are between 3 and 14 days.
Avoid the Intermediary
As you search for PCB manufacturers, keep in mind if they are genuine manufacturers or brokers. Due to the market’s size, various PCB brokers have sprung up to enable significant corporations to work with smaller producers.
PCB brokers are helpful for big firms who need to rebid their suppliers regularly. A company that is not very familiar with the PCB industry can also be beneficial. They will be able to guide the process and keep an eye on things as they go along.
Working directly with a manufacturer, on the other hand, might be the most cost-effective option for those who are familiar with PCBs. PCB manufacturers are ideal for opening up the conversation and building trust with your customers.
Reputation is everything
You do not want lousy manufacturing after all the time and work you put into designing a PCB. It is the worst when you finally receive your PCB and discover the holes were not drilled correctly or the PCB is the incorrect size.
Ensure the quality of the PCB manufacturer before you send off your project to them. If a manufacturer collaborates with other significant corporations and organizations, this is a positive sign of quality.
Do not Accept Anything Less than the Best
You do not want to cut corners by using a low-quality PCB manufacturer, even when money and schedule restrictions are genuine. Keep in mind these variables while deciding on the best PCB manufacturer for your project, based on your resources and requirements.
It will save you a lot of time and money if you spend a little extra money on manufacturing or do some study to avoid a bad PCB. PCB designers and manufacturers in Taiwan are ready to assist you with your project.
Top 10 PCB Manufacturer In Taiwan
There is a wide range of PCB companies in Taiwan. The top 10 PCB manufacturers in Taiwan are-
LM PCB
LM PCB was founded in 1989. They have almost 30 years of experience. LM’s management approach is to retain dynamic activities and innovations to serve clients worldwide. LM has spent two decades working on product quality to provide the greatest goods to consumers.
New production and inspection equipment has been installed in LM’s 6,600-square-foot Y2K facility, enhancing the company’s ability to compete and produce more. So the production capacity is increased to 18,000m2 better to offer clients higher quality and faster delivery.
LM PCB
YourPCB Technology Co., Ltd.
Initially, YourPCB Technology concentrated on front-end engineering and technical support for PCBs. They developed to become a professional PCB producer.
They are committed to speed, quality, pricing, and services to give personalized solutions. The influential front-end engineers and CAM designers team have over ten years of expertise in the PCB sector, delivering a whole solution.
YourPCB Technology Co., Ltd.
Eastern Electronics Co., Ltd.
The Taiwanese high-reliability Engineering Manufacturing Services are the focus of Eastern Electronics. Eastern offers SMT, DIP hand-insertion, manufacturing, testing, and packaging services employing automated technology and tight quality control.
Eastern Electronics has been developing and producing products in Taiwan and Shanghai for over 50 years. For over 20 years, they have perfected production processes, supplying world-renowned enterprises in industrial control systems and industrial and aerospace electronics.
Eastern Electronics Co., Ltd.
Regulus Electronics
Regulus is an engineering and manufacturing business supporting the fast-developing electronics sector. They are experts in PCB design and manufacture. They offer one-stop solutions by combining design, early production research, molding, manufacture, workshop, and assembly.
Regulus Electronics
Glocom Electronics Ltd.
Glocom Electronics Ltd. is UL, ISO-9002 and QS9000 certified. Customers are marketed to 50% domestic, 35% Europe/America, and 15% Asia/Australia. These include computer peripherals, telecommunication, antennas, and other industrial boards.
Glocom Electronics Ltd.
Might Electronic Co., Ltd.
Might Electrical LTD CO manufactures electronic products. Might Electronic has been in business since 1986, specializing in electronic manufacturing.
Might Group employs 1,200 people and has 13 SMT lines and 11 PTH units. Aside from excellent goods, they have a team of professionals to develop PCB and assist clients. Their years of PCB assembly knowledge assure a high-quality source material at the best pricing.
Might Electronic Co., Ltd.
HOW YU TECHNOLOGY CO., LTD
Founded in 2004, Mortech Corporation is a leading maker of new materials for its clients. Their team has over ten years of expertise in creating new goods and solutions. Customer satisfaction is the top priority at Mortech Corporation.
HOW YU TECHNOLOGY CO., LTD
Printec Circuit Electronic Co., Ltd.
Printec Circuit Electronic Co., Ltd. is a Taiwanese PCB maker. For over 20 years, they have been servicing clients worldwide. Its mission is to provide high-quality products and services at a low cost. Their advantages include quick delivery and cheap MOQ (Minimum Order Quantity).
Printec Circuit Electronic Co., Ltd.
Eiso Enterprise Co., Ltd
Established in 1994, EISO Enterprise Co., Ltd. has grown steadily year after year. EISO focuses on providing the most satisfactory service, quality, speed, flexibility, and value to partners.
Our partners’ costs and labor are reduced by EISO, putting them in the best position in their industry. EISO values long-term relationships with all partners since their success is EISO’s.
EISO achieved ISO-9000 certification, providing partners with quality assurance and auditing services. Service quality and client satisfaction is EISO’s primary goal.
EISO is committed to creating facilities and using its considerable knowledge in rigid PCB. EISO aspires to be the market leader. EISO thinks that its enthusiasm for high-quality services will lead to gratifying development in the years to come.
Eiso Enterprise Co., Ltd
Explus
ExPlus Co. Ltd., a Taiwanese business, is well-known for its expertise in Printed Circuit Boards and Electronics Manufacturing Services. Its primary products are- PCB (both single and double-sided), flexible and rigid multi-layer PCB.
Explus
Frequently Asked Questions
1. How do you maintain a budget for PCB Fabrication and PCB Manufacturing Service?
We use the most up-to-date and cost-effective production procedures, which would save you both time and money in the long run.
2. How much does it cost to get a custom PCB made?
A custom PCB typically costs around $10 and $50 per board. Components, size, and material is chosen will affect the final pricing.
3. What type of high-tech PCB Prototyping Services are offered by you?
We provide high-tech PCB design services such as multi-layered quick-turn, and integrated SMT.
4. Is your assembly RoHS compliant?
All PCBs at PCBMay are ROHS compliant.
5. What are your PCB assembly standards?
At PCBMay we provide IPC standards for PCB assembly.
Conclusion
In this blog, we have discussed every aspect of PCB Manufacturer In Taiwan in great depth. We made every effort to make things as simple as possible. We hope you find this blog useful.
PCBMay is known for producing high-quality standard PCBs. Numerous Taiwanese customers vouch for our products and services. We have been delivering trustworthy services for a long period. Contact us immediately to get a quote.