Your Leading Remote PCB Manufacturer - PCBMay

PCBMay- Your Reputable Remote PCB Manufacturer  

PCBMay is a reputable remote PCB manufacturer since 2008. We engaged in the R&D, designing, production, and marketing of excellent quality remote PCB. You can find high-performance and effective remote PCBs at a very cost-effective rate in PCBMay.

As a professional supplier, we obtain many certifications to handle the manufacturing of remote PCB. We are certified in ISO9001, CE, RoHS, ISO-14001, USA and Canada UL(E477880), and more. You can guarantee second-to-none products with us that can improve your brand and increase your profit and sales.

PCBMay remote PCB is a remote electronic device used to operate the appliances from a distance. For example, in consumer electronics, they use a remote control to manage devices such as a radio, amplifier, car Bluetooth trolley speaker, stereo graphic equalizer, remote control, BlueTooth speaker from a short distance. PCBMay specializes in manufacturing all kinds of remote PCB for various appliances.

Our series of remote PCBs are manufactured with great features such as non-staining, non-corrosive, and non-contaminating. All of these are carefully designed under the standards of IPC 6018 class 3, RoHS, CE, UL/CUL, IPC 6012 class3 & 3A, many more. All remote PCBs are made of A-level material. It delivers more stable and more assured performance.

According to your specific requirements and applications, PCBMay can custom remote PCB to meet your diverse demands. You can send the detailed specifications, and we will handle the rest.

In China, PCBMay is recognized as one of the leading suppliers of remote PCB. We provide high-quality remote PCB and established an excellent reputation and business partnership with 3000+ clients globally. We offer high-precise PCB fabrication, remote PCB assembly, and components sourcing. Our products are timely delivered and will be your professional PCB solutions. PCBMay team is available online 24/7 to assist with your inquiries and problems.

In manufacturing, we use innovative, high-end manufacturing lines and advanced technology. At the same time, we provide a safe and prosperous environment for over 500 employees to work in. All remote PCBs we manufacture have undergone strict quality and inspection before shipment. For you to check the quality, we will provide a free sample.

PCBMAY is your one-stop-shop solution for all PCB types and designs manufacturer in China. We also provide an extensive line of hard-gold PCB, Amplifier PCB, wearable PCB, Printed PCB Prototype, mobile phone PCB, and so on.

Whether you’re a supplier, distributor, or custom manufacturing factory, PCBMay got you covered. You can rely on our satisfying products and services. We will help you boom your business.

Good communication with our customers is the key to skyrocket business. Purchase remote PCB from the top-rated and trusted manufacturer now – PCBMay!

Remote PCB: The Ultimate FAQ Guide

Do you want to firmly control your electronic device from a distance?

Then, Remote PCB will be your ultimate choice. Its reliable features help to operate the remote control, speaker, Bluetooth device, etc efficiently.

PCBMay delivers the satisfactory manufacturing service of this PCB. In this FAQ guide, you will find the best solutions to its assembly and fabrication-related problems. Let’s make a move to explore Remote PCB.

What Is A Remote PCB?

Remote PCB is a useful electric circuit having the superior controlling capability. It comes with an effective solution for operating gadgets from a distant location. This PCB has diversity in its classifications.

Remote rigid PCB, Rigid-flex Remote PCB, Remote double-sided PCB, etc are prominent types of this multifunctional PCB. Impressive thermal management and impedance stability improve its signal propagation rate to a large extent.

Remote PCB

Remote PCB fits in multilayer design superbly. That’s why you can think about using it in high-density miniature applications. In a nutshell, this PCB is a mandatory part of electronic gadgets used in our day-to-day life.

What Are The Materials Of Remote PCB?

Basic materials of remote PCB are almost similar to conventional PCB materials. FR4, fiberglass, and reinforced epoxy resin are its raw materials. This PCB is made of slices of glass fibers and stacked by them.

Besides, composite epoxy resin materials make them stick to each slap like one solid slap. Then layers of copper are applied to both sides and coated with a chemical called photoresist. For multilayer remote PCBs, polyester and polyamide are used.

Remote PCB Materials

The non-conductive copper layers are internally connected and or shown on the external surface. These productive materials make the circuit operation less complicated compared to traditional electronic appliances.

They provide the dielectric strength and thermal conductivity in this PCB which are the most noteworthy features in the advanced electronic world.

What Are The Most Significant Applications Of Remote PCB?

Remote PCB has numerous applications in versatile electronic appliances. Its excellent control from a short distance makes it worthwhile for consumer electronics products. The most significant applications of this PCB include-

• Remote control
• Bluetooth speaker
• Stereographic equalizer
• Communication devices
• Automotive devices
• Radio
• Medical equipment
• Amplifier
• Wireless transmission
• Navigation equipment
• Drone
• Security purpose
• Aerospace applications

TV Remote PCB

What Are The Benefits Of Remote PCB?

Remote PCB has included extra dimensions in electronic implementations. It is a top-class circuit solution with numerous benefits. Its notable advantages are-

• Remote PCB’s functionality in distant controlling is beyond question. It swiftly transmits and receives signals with its paired devices without making any compromise in the case of efficiency.
• This PCB can operate in high thermal conditions. This becomes possible due to its high glass transition temperature and low Z-axis coefficient of thermal expansion.
• Its current carrying capacity is commendable. This property enables this PCB to control devices having a high current load.
• Wireless remote PCB is very supportive of operation and stress management.
• It is compatible with radio frequencies in high-volume PCB applications.
• You can customize this PCB efficiently.
• Remote PCB is supremely durable. It delivers strong resistance against moisture and water flow. That’s why it lasts for a long time.
• This PCB is cost-effective as well as supportive to the environment.

Effective Remote PCB

What Is A Remote Rigid-Flex PCB?

Remote rigid-flex PCB is a hybrid circuit board. It combines flexibility and rigidity along with the controlling ability from remote places. Usually, it is a multilayer PCB where the PCB trace is rigid and the substrate is flexible.

This multipurpose PCB has a reputation for resisting extreme stress and being functional in high-pressure environments. You can apply it in high-density PCB applications. Besides, rigid-flex remote PCB effectively replaces multiple remote rigid PCBs due to its cost-effectiveness and superior efficiency.

Remote Rigid-Flex PCB

You can control its activities from remote locations through its supreme signal transmission technology. Its high-frequency compatibility develops the performance of electronic devices.

How Does A Wireless Remote PCB Function?

Usually, wireless Remote PCB operates in a similar way concerning the activities of the device for all remote control devices. It is a supremely efficient electronic device that makes consumers free from wire-related hassles.

It passes the power and electric signal via its elements and flows throughout different parts of the device. This PCB contains highly functional components.

An electrical load, an energy source, one controller switch, and a conductor are vital elements of remote wireless PCBs. These PCB elements function together to control an electronic gadget from a far distance.

Again, the construction materials are copper, gold plating, silver, and multiple chemical baths. The layer of copper is engineered to allow some of them to stay and flow electricity through the base-forming channel. These channels are highly compact, computerized based on remote control device purposes.

Wireless Toy Remote Control PCB

In the wireless remote control devices, PCB controls all the systems without microcontroller description rather by radiofrequency. Modern remotes use infrared radiation instead of visible light.

If we think about a TV remote, there is an LED in front of the remote. It generates a beam of infrared traveling at the speed of light. A sensor is placed there that can detect the infrared beam.

Wireless remote PCB transmits different signals of binary codes. Each button of the remote is assigned a pattern of 0 and 1 which the remote can interpret by flashing the LED. A receiver circuit, which is programmed to understand specific code, turns them into actions.

What Is The Loss Tangent Of Remote PCB?

The loss tangent of remote PCB is very low. It indicates its high efficiency during data transmission. Its low dissipation factor promotes its compatibility with high-frequency electric circuits.

433 MHz Remote PCB With Low Loss Tangent

The dielectric materials used in its laminate ensure a low dielectric constant. It leads to a low loss tangent which is a mandatory demand for noise-free signal transfer. REmote PCB establishes superb control over versatile instruments because of its effective loss tangent value.

Which Component Mounting Process Is Good  For Remote PCB Assembly?

Both SMT and THT processes are effective for remote PCB assembly. These component mounting technologies improve its use in single-layer and multilayer PCB stack-up.

Through-hole Technology (THT)

In this process, PCB component leads enter the surface through the drilled holes. Here, the manufacturer uses wave soldering for the through-hole components. This mounting provides strong layer bonding due to its stress-resistant feature.

Remote PCB with through-hole technology is applicable in controlling military instruments from a remote place.

Surface Mount Technology In Remote PCB

Surface Mount Technology (SMT)

Here, the manufacturer applies the solder paste to mount SMDs on the PCB surface. This process is effective for high-density and miniature components. It renders better reliability for PCB soldering, component placements, etc.

You can see Remote PCB incorporated with surface mount technology because of its low cost and reliable solderability.

How Can You Ensure Impedance Control In Remote PCB?

Impedance influences Remote PCB operation. That’s why you need to ensure impedance control while designing this PCB. This electric property depends on the dielectric thickness, trace dimensions, relative permittivity, etc.

The relative permittivity, also known as the dielectric constant, controls the increase of impedance in the circuit. Its lower value is effective for the controlled impedance in Remote-controlled devices.

Besides, PCB trace dimensions like width, thickness, etc affect the current conduction capacity. You have to consider these factors to achieve a stable impedance in Remote PCB applications.

What Is The UL94 Rating Of Remote PCB?

The UL94 standard classifies plastic materials according to their flammability through a reliable test. Remote PCB gains a V-0 rating in this standard. This rating brings critical acclamation to this PCB that increases its application in diverse atmospheres.

Remote PCB Flammability

A 94V-0 Remote PCB allows zero dripping during the flammability test. Its burning period never exceeds 10s. Achieving this rating in the UL94 standard indicates superior performance while the device starts burning.

How Can You Design A 4 Channel RF Remote Controller Through Remote PCB?

Remote PCB plays a vital role in designing a 4 channel RF remote controller. This design layout consists of both transmitter and receiver circuits. Though there are many ways of designing RF remote, we are going to explain a simple and effective method here.

You need to arrange the following components for the transmitter section of this design technique.

• Antenna
• DC power connector jack
• LED
• Resistors
• 5-edges and 8-edges Switch
• Transmitter chip
• Encoder chip having 8 address lines and 4 data lines.

First, you have to connect the address line to the ground through 8 dual in-line packages (DIP) switches. Again, join the ground and data feeds by using 4 DIP switches. Then, establish a secure connection between the antenna and transmitter chip.

Here, DC power connectors connect this module to a +5V power supply. Besides, LED delivers you the signal about whether the PCB is ON or OFF.

Channel Remote PCB Transmitter And Receiver

In the receiver section, you need to use a receiver chip, diodes, resistors, switches, capacitors, decoder chip, connector jacks for power and antenna, etc. It combines decoding and controlling of RF remote controllers.

Here, a multivibrator and SR latch is applied to receive the transmitted signal smoothly. You can use this for microcontrollers. After completing the PCB design layout, store it in the Gerber file for further use.

How Does The Dielectric Constant Affect Remote PCB?

The dielectric constant is the foremost factor that needs to be considered while manufacturing Remote PCB. This property influences other performance-changing features like the dissipation factor, dielectric strength, impedance stability, etc.

Remote PCB Low Dielectric constant

Its higher value is not preferable for top-quality PCB performance. Usually, Remote PCB materials ensure the dielectric constant from the 4-8 range. This variety improves the PCB compatibility with a multilayer stackup.

Different Dk values act in different layers and ensure the necessary dielectric properties in the entire project.

Can Remote PCB Resist Moisture?

Yes. Remote PCB is moisture-resistant. It supports encapsulation and conformal coating techniques. These methods restrict the moisture to penetrate this PCB and hamper the PCB components.

Moisture-Resistive Remote PCB

IP67 and IP68 Remote PCBs show outstanding performance in extreme dust and humid conditions. This PCB can also resist water flow to a certain level. Its dielectric materials render such endurance that increases the device’s shelf life significantly.

Why Do You Need to Consider The Temperature Change In Remote PCB?

Remote PCB can function with its top efficiency when there is a presence of stable thermal conditions. Temperature change decreases its functionality. That is the major reason to consider temperature variation in this PCB.

The temperature has a significant effect on the dielectric properties of PCB materials. At a high temperature, these materials become unable to render the required robustness and impedance control.

So, the controlling power from a remote location is hampered due to an inconsistent signal propagation rate. Again, frequent rise and fall of thermal states are not suitable for maintaining a low thermal expansion.

It lessens the working period of this PCB that results in electronic applications with minimum effectiveness. That’s why you should consider the temperature change during Remote PCB manufacturing.

How Can You Reduce EMI In Remote PCB?

EMI causes disruption in signal transmission by using electromagnetic energy. It is a common problem of the present time. Remote PCB is not out of its effects. That’s why you need to know the ways to reduce electromagnetic interference in remote-controlled devices.

Usually, inductive coupling and capacitive coupling produce EMI in signals. EMI shielding and effective grounding can reduce the adverse effect caused by EMI.

Shielding

Here, you have to keep the remote PCB inside of an enclosure. This is a widely-used technique to protect the signal from EMI. Strong shields can reflect electromagnetic energy.

That’s why it is necessary to use robust and thick materials for EMI shielding. Otherwise, it can’t tolerate external stress and allow the radiation to influence the transmitted data.

Grounding

Grounding means connecting the PCB components, which are vulnerable to EMI with the ground. This is also a productive way of reducing EMI. You need to apply several reference points on the ground to get the optimum output.

Besides, you should separate the PCB from the ground in case you have no control over the ground voltage. This lessens the chance of producing coupling inductance in the middle of source and receiver, which leads to EMI reduction.

Low EMI Remote PCB

Filtering

Using low pass filters in Remote PCB is a very popular method in this case. These filters increase the signal’s rise and fall time. Besides, AC line filters restrict the electromagnetic signals and promote the integrity of the transmission system.

Twisted Pairs

This is a straightforward way to minimize the EMI effect. If you use twisted pairs in the signal transmission, they will reduce the loop area. A lower loop area induces a low voltage that results in low electromagnetic interference.

The more twists are present, the more EMI reduction will ensure. Watch this video:

What Are The Limitations Of Remote PCB?

The most considerable limitations of Remote PCB include-

• Its design is a little bit complex. You need to render extra care while designing the PCB layout. Otherwise, it can’t deliver desired control over the gadgets.
• Its signal propagation is EMI-sensitive.
• This PCB costs a lot compared to other PCBs.

Cost-Effective Remote PCB

We supply Remote PCB at a cost-effective rate. Contact us for having a faultless remote PCB.

Can A Remote PCB Be Customized?

Customized PCB has great demand in the electronics world. Remote PCB allows customization to provide the devices to consumers based on their designs and demands.

You need to apply high-frequency PCB in many cases. Besides, wireless charging facility, high-layer count, waterproof enclosure, etc are essential features from basic to advanced level projects. You can achieve these facilities in the same PCB through well-designed customization.

Customized Remote PCB

Contact us. We have been providing custom solutions for Remote PCB for around 15 years.  You just need to inform us of your demand. Our highly qualified technical team will take care of this.

How To Etch A Remote PCB?

Etching is a part of fabrication in remote PCB. It is essential for having the right circuit pattern. Etching refers to removing copper from the trace of a PCB. We are here to share the procedures of chemical etching with you.

• Print out the PCB design on a paper
• Clean the copper trace through water and dry it
• Cut the trace according to the design
• Keep the PCB in an etching solution for 20-25 min. Usually, ferric chloride is the best option in this case.
• When all copper gets dissolved in the solution, wash it again.
• Rub the PCB through an alcoholic solution and make it dry.

Thus, you can easily etch this multitasking circuit board at an affordable cost. Here, you should control the application of toxic solutions. Otherwise, it can cause serious damage to the PCB trace.

Remote PCB Etching Station

Besides, plasma and laser etching methods are applicable during remote PCB manufacturing. These are more expensive compared to the chemical process. But, laser etching takes a little time and it is free from using toxic chemicals like ferric chloride or cupric chloride.

What Is The Manufacturing Process Of Remote PCB?

Remote PCB is the backbone of remote-controlled applications. Its manufacturing is a lengthy task that is a combination of different processes. Let’s have a look at the manufacturing details of this PCB.

PCB design

The first thing of Remote PCB manufacturing is to design the PCB layout. KiCAD, OrCAD, Altium Designer, etc design software are used in PCB designing. Then, you need to generate a Gerber file.

It contains all information about trace dimensions, components, layers, etc concerning your requirement.

File To Photo Film Conversion

In this step, the manufacturer applies a plotter to convert the file to photo film. Then, make the images from these films. Finally, you will get a plastic sheet that contains the PCB photo negative.

Printing

Now, it’s time to print the images on the copper foils. Usually, printing produces the actual shape of the remote circuit board.

Etching

Etching is applied to remove the unwanted copper from the PCB trace. You need to cover the desired portions to keep them protected.

Drilling

After the layer alignment and inspections, drilling creates the holes to place the components. The manufacturer uses optical inspection to identify the proper location of the PCB holes.

Copper Plating

Remote PCB manufacturers start copper plating after the completion of drilling. A thin copper layer is chemically coated on the PCB surface. Normally, electroplating does the deposition of copper in this case.

Solder Mask

In this step, the manufacturer covers the PCB panel by using an epoxy solder mask ink before the application of the solder mask.

Surface Finish

Different surface finish processes provide better solderability, component placement facility, corrosion resistivity, etc. ENIG, HASL, ENEPIG, hard gold surface finishes are effective for remote PCB.

Silkscreen

Silkscreen means writing on the PCB surface by using ink-jet. It is necessary to introduce all major information about the PCB.

PCB Testing

Numerous testing technologies check the circuit board connections and their functionality. Like in-circuit tests, automated optical inspections, etc.

Profiling

This is the last part of the manufacturing of remote PCB. In this segment, the circuit board is cut down from the panel by using a V-groove or router.

Watch this video about PCB manufacturing:

Conclusion

Remote PCB has brought out a huge advancement in electronic applications. Its superior functionality makes it compatible with operating different appliances from a remote place. Impressive features turn this PCB into the most widely-used advanced circuit solution in recent times.

PCBMay is the leading supplier and manufacturer of Remote PCB. We have tried to share all minute details about this PCB. If you have already gone through this FAQ guide, we hope you will achieve sufficient knowledge about its manufacturing.

Contact us for further queries, Stay tuned.