Your Professional Wearable PCB Manufacturer

PCBMay is a premier wearable PCB manufacturer in China. We design and manufacture wearable PCB technology with your layout specifications.

  • One-stop solution for your wearable PCB
  • Sufficient raw material to support OEM orders
  • Exported to more than 60 countries around the world
  • Fast turnaround time for your wearable PCB
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Wearable PCB is Your Best Choice for Your Project

If you need wearable PCB for fitness, medical, industrial, or consumer applications, PCBMay is your #1 source. We can design and manufacture a wearable PCB base on your detailed requirement. Any structure design, we will make it for you. You can customize wearable PCB from the material, dimensions, shapes, design, and other technical requirements.

Have a unique wearable PCB needs? Get in touch with us now.

Types of Wearable PCB Meet Your Requirements

Wearable PCB Smart Watch

The wearable PCB smartwatch has FR-4, CEM-3, and CEM-1 base material in 1 to 24 layers. It is certified by IPC -II standard and passed through 100% AOI testing and Fly-probe.

Wearable Device PCB Smart Bracelet

Wearable device PCB smart bracelet is an ISO-certified product. PCBMay manufacture bracelets using aluminum, ceramic, and FR-4. The board thickness is available from 1.6mm up to 3.2mm.

Wrist worn Wearable PCB

PCBMay manufacture wrist-worn wearable PCBs using aluminum, ceramic, and FR4 materials. You can find the min line spacing, from 0.1mm – 4mm and min. Line width has the exact sizes.

Layers Half Hole Smart Wearable Device PCB

The layers half-hole smart wearable device PCB has 1 to 58 layers. The solder mask options available in different colors, such as white, black, and green.

Customized Wearable Rigid Flex PCB

PCBMay can customize wearable rigid-flex PCB using high-quality polyamide with HASL, OSP, and immersion gold. It’s min. Hole size is 0.1mm and 0.075mm min—line spacing.

PCB for Wearable Electronics

The PCB for wearable electronics can be SMT, BGA, mixed and through-hole assembly. It comprises hi-TG FR4 materials such as Tg- 170, Tg- 160, Tg- 140, and Tg- 130.

Why Choose PCBMay for Your Wearable PCB

PCBMay is one of the leading wearable PCB manufacturers in China. Combining advanced production equipment and an expert technical team, we can manufacture high-quality boards for your project. PCBMay will provide a one-stop solution for you.

Our capability to deliver world-class wearable PCB and service will surely benefit your business as an expert supplier. Regardless of your order’s quantity, we will provide you with kind service. Are you interested? Please send us your inquiries right away.

VPC Plating Line

Related Wearable PCB Boards

OEM PCB Wearable
OEM PCB Wearable
Using FR4 materials, we can OEM PCB wearable, or we can specify design based on your specification. You can choose different solder mask colors.
Layers Smart Wearable Devices PCB Circuit Board
Layers Smart Wearable Devices PCB Circuit Board
The intelligent wearable devices PCB circuit board is created from premium materials like PTFE, rogers, polyimide, and CEM 3. The component board size is customizable.
Multi-layer PCB Wearable Electronics
Multi-layer PCB Wearable Electronics
Multi-layer PCB wearable electronics is RoHS and ISO-certified product. Its base material is FR4 with a 1.6mm board thickness.
PCB for Wearable Device C0720
PCB for Wearable Device C0720
The PCB for wearable device C0720 has an operating voltage of 2.7-33V for DC and 2.5V DC max for starting voltage. The motor diameter is 7mm.
PCB Design Flex Circuits for Wearable Electronics
PCB Design Flex Circuits for Wearable Electronics
PCB design flex circuits for wearable electronics is ISO and RoHS approved. Its copper thickness is 1oz and has ENIG surface finishing.
Prototype Smart Wearable Device PCB Assembly
Prototype Smart Wearable Device PCB Assembly
Prototype smart wearable device PCB assembly has 1 to 58 layers. Each of these products is certified by RoHS, CE, and ISO. It also passed through flying probe testing.
1.2mm Thickness PCB Board for Smart Wearable Device
1.2mm Thickness PCB Board for Smart Wearable Device
The 1.2mm thickness PCB board for a smart wearable device is available as a green solder mask and one layer. The surface finishing is HASL, and the base material is FR4.
Rigid-flex Wearable Device PCB Board
Rigid-flex Wearable Device PCB Board
The rigid-flex wearable device PCB board comprises polyester, polyimide, FR4, CEM-3, and hi-Tg. The board copper thickness range between 0.3oz to 3oz.

Wearable PCB Production Details As Following Up

Lamination
Brown Oxide
Etching
PTH Line
VCP Plating   AOI  Exposure E-Test
Item Capability
Layer Count 1-40layers
Base Material KBShengyiShengyiSF305FR408FR408HRIS410FR406GETEK370HRIT180ARogers4350BRogers4000PTFE Laminates(Rogers seriesTaconic seriesArlon seriesNelco series)Rogers/Taconic/Arlon/Nelco laminate with FR-4 material(including partial Ro4350B hybrid laminating with FR-4)
Board Type Backplane、HDI、High multi-layer 、blind&buried PCB、Embedded Capacitance、Embedded resistance board 、Heavy copper power PCB、Backdrill.
Board Thickness 0.2-5.0mm
Copper Thickness Min. 1/2 OZ, Max. 10 OZ
PTH Wall 25um(1mil)
Maximum Board Size 1100*500mm(43”*19”)
Min laser drilling size 4mil
Min. Spacing/Tracing 2.7mil/2.7mil
Solder Mask Green, Black, Blue, Red, White, Yellow,Purple matte/glossy
Surface Treatment Flash gold(electroplated gold)ENIGHard goldFlash goldHASL Lead freeOSPENEPIGSoft goldImmersion silverImmersion TinENIG+OSP,ENIG+Gold finger,Flash gold(electroplated gold)+Gold finger,Immersion silver+Gold finger,Immersion Tin+Gold finger.
Min. Annular Ring 3mil
Aspect ratio 10:1(HASL Lead freeHASL LeadENIGImmersion TinImmersion silverENEPIG);8:1(OSP)
Impedance control ±5ohm(<50ohm), ±10%(≥50ohm)
Other Techniques Blind/Buried Via
Gold Fingers
Press Fit
Via in Pad
Electrical Test

Here there’re many laminate material datasheets, they’re useful and helpful for you, please see them:

SUPPLIER PCB LAMINATE TYPE MATERIAL DATASHEET TG TD DK(1MHZ) DK(1GHZ) DK(10GHZ)
KB KB-6160 FR4 DOWNLOAD 135 305 4.35
KB-6160A FR4 DOWNLOAD 135 305 4.35
KB-6160C FR4 DOWNLOAD 135 314 4.7
KB-6150
KB-6150C
FR4 DOWNLOAD 132 305 4.6
KB-6164 FR4 DOWNLOAD 142 330 4.8
KB-6164F FR4 DOWNLOAD 145 340 4.8
KB-6165F FR4 DOWNLOAD 150 346 4.8
KB-6167F FR4 DOWNLOAD 170 349 4.8
SHENGYI S1141 FR4 DOWNLOAD 135 310 4.6
S1141KF FR4 DOWNLOAD 140 350 4.7
S1000 FR4 DOWNLOAD 155 335 4.9
S1170 FR4 DOWNLOAD 170 335 4.6
S1000-2 FR4 DOWNLOAD 170 335 4.8
S1155 FR4 DOWNLOAD 135 370 4.7
ITEQ IT-158 FR4 DOWNLOAD 150 340 4.6-4.8
IT-180 FR4 DOWNLOAD 180 350 4.5-4.7
TUC TU-768 FR4 DOWNLOAD 180 350 4.3-4.4 4.3
TU-872 Modified Epoxy DOWNLOAD 200 340 3.8-4.0 3.8
ROGERS RO 3003 Cer/PTFE DOWNLOAD 500 3
RO 3010 Cer/PTFE DOWNLOAD 500 10.2
RO 4003 Hydrocarbon/Cer DOWNLOAD >280 425 3.38
RO 4350B Hydrocarbon/Cer DOWNLOAD >280 390 3.48
RT/duroid 5880 PTFE/Glass DOWNLOAD 500 2.2
ISOLA Polyclad 370HR FR4 DOWNLOAD 170 340 4.8-5.1
FR406-HR FR4 DOWNLOAD 190 325 3.91 3.86 3.81
FR408-HR FR4 DOWNLOAD 200 360 3.72 3.69 3.65
P96 Polyimide DOWNLOAD 260 416 3.78 3.73
Hitachi MCL-BE- 67G Modified Epoxy DOWNLOAD 140 340 4.9 4.4
MCL-E-679F FR4 DOWNLOAD 170 350 4.2-4.4 4.3-4.5
MCL-LX-67Y Special Laminate DOWNLOAD 185-195 325-345 3.4-3.6
Nelco N4000-13 Modified Epoxy DOWNLOAD 210-240 365 3.7 3.6
N4000-13EP Modified Epoxy DOWNLOAD 210-240 350 3.4 3.2
N4000-13SI Modified Epoxy DOWNLOAD 210-240 350 3.4 3.2
N4000-13EP SI Modified Epoxy DOWNLOAD 210-240 350 3.4 3.2
Taconic TLX-6 PTFE DOWNLOAD 2.65
TLX-7 PTFE DOWNLOAD 2.6
TLX-8 PTFE DOWNLOAD 2.55
TLX-9 PTFE DOWNLOAD 2.45
RF35 PTFE DOWNLOAD <315 3.5 3.5
TLC-27 PTFE DOWNLOAD 2.75
TLC-30 PTFE DOWNLOAD 3
TLC-32 PTFE DOWNLOAD 3.2
Arlon Arlon 25N Cer DOWNLOAD 260 3.38
Arlon 25FR Cer DOWNLOAD 260 3.58
Arlon 33N Polymide DOWNLOAD >250 353 4
Arlon 35N Polymide DOWNLOAD >250 363 4.2
Arlon 85N Polymide DOWNLOAD 250 387 4.2
Stablcor ST325 DOWNLOAD Thermal conductivity:75w/m.k(with 1oz copper)
ST10 DOWNLOAD Thermal conductivity:325w/m.k(with 1oz copper)
Panasonic R-1566W FR4 DOWNLOAD 140 330 4.95 4.7 4.65
Ventec VT-901 Polymide DOWNLOAD 250 390 4.2-4.5 4.0-4.3
VT-90H Polymide DOWNLOAD 250 390 4.2-4.5 4.0-4.3
Bergquist ht-04503 DOWNLOAD Thermal conductivity:2.2w/m.k(with 1oz copper)

Delivery

PCBMay offers flexible shipping methods for our customers, you may choose from one of the methods below.

1. DHL

DHL offers international express services in over 220 countries.
DHL partners with PCBMay and offers very competitive rates to customers of PCBMay.
It normally takes 3-7 business days for the package to be delivered around the world.

DHL Forwarder

2. UPS

UPS gets the facts and figures about the world’s largest package delivery company and one of the leading global providers of specialized transportation and logistics services.
It normally takes 3-7 business days to deliver a package to most of the addresses in the world.

UPS Forwarder

3. TNT

TNT has 56,000 employees in 61 countries.
It takes 4-9 business days to deliver the packages to the hands
of our customers.

TNT Forwarder

4. FedEx

FedEx offers delivery solutions for customers around the world.
It takes 4-7 business days to deliver the packages to the hands
of our customers.

Fedex Forwarder

5. Air, Sea/Air, and Sea

If your order is of large volume with PCBMay, you can also choose
to ship via air, sea/air combined, and sea when necessary.
Please contact your sales representative for shipping solutions.

Note: if you need others, please contact your sales representative for shipping solutions.

On our website you can use the following payment methods:

Telegraphic Transfer(TT): A telegraphic transfer (TT) is an electronic method of transferring funds utilized primarily for overseas wire transactions. It’s very convenient to transfer.

Bank/Wire transfer: To pay by wire transfer using your bank account, you need to visit your nearest bank branch with the wire transfer information. Your payment will be completed 3-5 business days after you have finished the money transfer.

Paypal: Pay easily, fast and secure with PayPal. many other credit and debit cards via PayPal.

Credit Card: You can pay with credit card: Visa, Visa Electron, MasterCard, Maestro.

    Your Premier Wearable PCB Supplier

    If you are looking for a trustworthy wearable PCB supplier in China, PCBMay is your one-stop source. We can help you and support what your project needs.

    For over ten years, we are manufacturing different types of wearable PCBs. You can find them from 4-layers to 40 layers. There is a wide range of wearable PCBs usable in various industries, such as consumer electronics, automotive, aerospace, etc. From simple to complex applications, we have a wearable PCB solution to fit with.

    At PCBMay, you can find wearable device PCB design to suits your exact application requirement. Because of their compact size and lighter design, many sectors appreciate them.

    Being one of the top leading manufacturers, we dedicated ourselves to provide innovative wearable PCBs. To meet the growing wearable market, we continue to launch new wearable PCB technology.

    We have rich insight and manufacturing experience in printed circuit boards production. We are knowledgeable about how to apply them even in unique and emerging challenges.

    Furthermore, we can do a rapid prototype of your wearable PCB. In just 24-48 hours, you can get your orders with no delay on your production schedule.

    Here, at PCBMay, we can meet your different wearable PCB demands. We have two production plants, one in Shenzhen and Meizhou. That is the reason why we can fulfill your needs.

    Moreover, we will provide a test report for your orders so that you will know the development and details of each process. Our team will solve each step of production if any problem arises.

    Wearable PCB

    Wearable PCB

    In recent years, we can offer high-performance, efficient, and reliable PCB solutions. Implementing strict quality control by ISO9001, you can guarantee defect-free wearable PCB.

    100+ clients appreciate our wearable PBC in more than 60 countries. What are you waiting for? Be one of our happy and satisfied customers.

    Please feel free to contact us with your inquiries.

    Wearable PCB – The Ultimate FAQ Guide

    Wearable PCBs are a common practice among PCB manufacturers.

    As a result of this process, the PCB’s fabrication is increased, thereby improving precision handling.

    However, wearable PCBs need to be highly reliable.

    The following guide offers some tips for understanding wearable PCBs better, including explanations, applications, and manufacturing. Let’s get started.

    What Is A Wearable PCB?

    A wearable PCB is abbreviated as a unique design of PCB that comes with few printed circuit board standards for the better working of the wearable networking market.

    The compactness in the size and design of the wearable PCBs have made them pretty common in the electrical industry.

    Wearable PCBs are mainly made up of the highest quality laminated sheets manufactured with fiber-reinforced epoxy resins.

    There comes an insulating material between the layers of the wearable PCB that is known as prepreg.

    Almost all devices integrated with the wearable PCB are highly reliable since they are made up of advanced and expensive materials.

    One of the most distinguishing characteristics of wearable PCBs is their compact size. Thus, they are easily used in a wide range of smartwatches and smartphones.

    The layered structuring in the wearable PCBs is higher and ranges up to four to eight layers in all wearable devices.

    The excessive layering in the wearable PCBs has provided more ground and enough power planes to sandwich the routing layers of the wearable PCB.

    The addition of the extra layers in wearable PCB plays the leading role in creating a low ripple effect. This impact yields to reduce the system noise virtually to zero.

    What Is A Wearable PCB

     A Wearable PCB

    What Are The Applications Of Wearable PCB?

    You can use wearable PCB in medical devices and wearables.

    The primary reason for their use in medical devices is their smaller and lighter size with extended durability.

    Other than this, the wearable PCB is mainly used in standard aerospace technology with a clear purpose. It displays operational data in the pilot’s visual field.

    The Applications Of Wearable PCB

    The Applications Of Wearable PCB

    Another application for wearable PCB is their use in avionics because of their flexibility, reliability, and performance. The overall weight of the wearable PCB has made it perfect to use in a pilot’s helmet.

    The hearing assist devices in the medical field also make the most of the wearable PCB. In addition to this, it provides a prominent range and resolution to all the hearing devices in the medical field.

    The flex design of the wearable PCB has enabled all the engineers to mount their microphones DSP in a compact package that hangs behind their ear.

    This allows the laser technology to provide power and signal to the micro-actuator and the photoreceptor in the background.

     

     

    What are the Mechanical Constraints of Wearable PCB?

    The potential mechanical constraints in the wearable PCB have made it pretty different from the standard electric devices.

    The compatible size and the lightweight feature of the wearable PCB ensure everything about its functionality.

    But choosing a lightweight and compact wearable PCB with all the demanded features is not an easy task.

    Thus, some of the mechanical constraints that you need to keep in mind are listed as under:

    • Optimizing the Position

    Optimizing the position of the PCB components on its board is very important since it helps significantly in computing the PCB routes.

    • Apply Manual Routing

    For finding the perfect location of the components of PCB, make sure to use manual routing since auto-routing is not preferable for this task.

    This is why most of the boards in the wearable PCBs have a rectangular shape that is much easier to encounter. The thin layers of the PCB are also easily distinguishable.

    • Choose the Right Components

    Another essential mechanical constraint that you need to look for in choosing the components of the wearable PCB.

    In this case, I prefer choosing materials with reduced footprints and low-profile packages. This factor will minimize the thickness of the solution.

    • Humidity Factor

    When looking for the potential mechanical constraints in the wearable PCB, humidity is another essential factor to look for. It plays the leading role in damaging the functionality of electronic circuits.

    Don’t forget this factor if the circuit you’re using has a high impedance. The majority of the PCBs are built to contact the human body, so moisture-proof nature must be ensured.

    • No Insulated Components

    Another mechanical constraint is to ensure that only those components are used to disperse in the electricity that is not adequately insulated.

    Carelessness should be avoided in this factor since it can bring proximity to the user’s skin.

    Design Process of Wearable PCB

    Design Process of Wearable PCB

    How to Select the Material for Wearable PCB?

    You should keep the following factors in mind while selecting the materials for wearable PCB.

    • High Degree of Reliability

    The material that you’re choosing for wearable PCB should have a high degree of reliability.

    • High Speed and High Frequency

    Another quality to note in the material of the wearable PCB is the high speed and the high-frequency signals. That is why many other advanced materials are used to make the wearable PCB other than FR4.

    • Limited Power Losses

    The material should have the quality of limited power losses when handling high-frequency signals. Thus, you should look for Rogers 4350.

    • Reduced Production Cost

    The production cost of the material must be low to manufacture the wearable PCB. That is why Rogers is used instead of FR4 to ensure the reduced production cost.

    • Stable Coefficient of Thermal Expansion

    The material of the wearable PCB must come with a stable coefficient of thermal expansion so that it can withstand high degrees of temperature.

    You can approach PCBMay since they’re considered the best suppliers for wearable PCBs made up of materials with all characteristics mentioned above.

    Material for Wearable PCB

    Material for Wearable PCB

    What is the Design Process of Wearable PCB?

    The design of the wearable PCB comprises microstrip lines, suspended strip lines, and coplanar waveguides.

    All these connections in the design process of the wearable PCB come with the ability to suppress the rising noise of all the RF systems.

    During the design process of wearable PCB, the bypass filters, decoupling capacitors, and ground planes are used.

    The use of the bypass filters dramatically reduces the ripples produced by the working noise. In addition to this, it also decreases the crosstalk phenomena.

    The decoupling capacitor is placed near the power lines during the design process of the wearable PCB.

    The design process of the PCBMay ensure the proper working of wearable PCB while maintaining the quality.

     

     

    What are the Design Challenges of Wearable PCB?

    Some of the design challenges of wearable PCB are given as under:

    • Board Material

    All materials used in the construction of wearable PCB are not limited to traditional materials. That is why they need professionals to operate them.

    • Power

    The primary source of power for wearable PCBs is batteries since they are small in size. Thus, another challenge is to bring low power consumption with efficient delivery.

    • Size and Shape

    The primary difference between the standard and wearable PCB is its size. Thus, the manufacturers have to maintain the right size and the proper shape of the wearable PCB.

    • Connectivity to Devices

    Another design challenge of the wearable PCB is its connectivity through Wi-Fi or Bluetooth. Thus, you’ll have to find a space on the board to install the connectivity modules.

    • Antenna Design

    A body-based challenge for the wearable PCB is the design of its antenna. All engineers must have to look for the signal strength while considering the antenna design.

    • Humidity

    Another design challenge of the wearable PCB to overcome is the humidity. That is why the engineers check the device for its ability to deal with moisture conditions.

    Design Challenges of Wearable PCB

    Design Challenges of Wearable PCB

    Why Are Flex PCBs Used in Medical Devices and Wearables?

    The primary reason for using flex PCBs in medical devices and wearables is their enhanced flexing ability.

    The contraction and expansion of the flex PCBs have made them be used in almost all medical devices.

    The flexing property is also responsible for hanging the flex PCBs with hinged devices.

    Thus, the advent of flex PCBs has made medical devices more compact, durable, and flexible than before.

    What are the Manufacturing Problems in Wearable Device PCB Design?

    Some essential manufacturing problems in wearable device PCB design include:

    • Impedance Control

    It is the most recurring problem during the manufacture of wearable PCBs. Primarily, the impedance machine is used to create the cleanest signal transmission.

    • Dielectric Constant Tolerance

    The maintenance of the dielectric constant tolerance is also a manufacturing problem of wearable PCB. It is maintained at +2%, also some products with +1%.

    • Cost

    Some manufacturers also face cost-effective problems while constructing the wearable PCB. Thus, it is preferred to use Rogers since it provides high stack performance along with low cost.

    • Dielectric Loss

    To eliminate the excessive dielectric loss, FR4 material is used to lower the potential dielectric losses since its dielectric constant has a wide frequency range.

    • Thermal Expansion Coefficient

    The maintenance of the thermal expansion coefficient is assured using the Rogers 4000 series because they have exceptional dimensional stability.

    • Hybrid Stack

    Rogers series is mainly used with the high-performance FR4 to eliminate the chances of a hybrid stack. It helps to reach the productive manufacturing yield.

    PCBMay is one of those Chinese manufacturers that produce wearable PCBs without going through manufacturing problems.

    Manufacturing Problems in Wearable Device PCB Design

    Manufacturing Problems in Wearable Device PCB Design

    What are Fabrication Issues in Wearable PCBs?

    The fabrication issues in wearable PCB are given as under:

    • Impedance Control for Wearable Device

    The tighter impedance control is the most common fabrication issue of the wearable PCB since it results in more apparent signal transmission in the device.

    • Insertion Loss

    This fabrication issue is controlled by using high-quality materials with a reasonable tolerance.

    • Cost-Effectiveness

    Cost paramount is also considered a vital fabrication process. Thus Rogers materials are used because they offer low laminate loss.

    • Frequency

    Roger’s laminates are mainly used to maintain the frequency because these materials work with better impedance control.

    • Coefficient of Thermal Expansion

    Rogers 4000 series is mainly used to bring the most demanded dimension stabilities, thereby maintaining the coefficient of thermal expansion to a greater extent.

    Fabrication Issues in Wearable PCBs

    Fabrication Issues in Wearable PCBs

    What is the Best Source to Buy Wearable PCB in Bulk?

    There are many best sources in China where you can purchase the wearable PCB in bulk, but PCBMay is considered the best source.

    They have more than ten years of manufacturing experience to make the wearable PCB. Not only this, they work with engineers and professionals to bring the best services to their customers.

    The highest quality of raw materials is used to make the wearable PCB, thus ensuring reliability.

    Buy Wearable PCB in Bulk

    Buy Wearable PCB in Bulk

    Do Chinese Manufacturers Produce Good Quality Wearable PCB?

    Yes, almost all Chinese manufacturers produce the highest quality of wearable PCBs.

    The primary concerns for their ability to meet the quality are the fulfillment of all safety and quality standards and the use of premium quality materials.

    In addition to this, the assistance of professional engineers is assured during the production of wearable PCBs.

    Good Quality Wearable PCB

    Good Quality Wearable PCB

    How to Find Suitable Chinese Manufacturers for Buying Wearable PCBs?

    You can find suitable Chinese manufacturers by following the given steps:

    • Start Online Search

    The first step is to explore the options available on the search engines. Conclude the possibilities by looking at their efficiency.

    • Contact Manufacturer and Get a Quote

    Contact the manufacturer and get a quote that suits your needs.

    • Check the Manufacturing Process

    Before purchasing the wearable PCBs, make sure about everything related to the manufacturing process of wearable PCBs. Check the fulfillment of all quality standards.

    • Customization

    Look for the customization services at the manufacturer’s site for better product deals.

    • Delivery Time

    After purchasing the wearing PCB, look for the fast delivery time of the manufacturer. Check the versatility of different shipping methods.

    One-Stop Solution

    The manufacturer must provide a one-stop solution to all your concerns, including the repair, installation, and replacement of wearable PCBs.

    PCBMay can be your ultimate stop for finding all these qualities at one place!

    Manufacturing Wearable PCB

    Manufacturing Wearable PCB

    Get Our Best Quotation
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