Your Best PCB Prototype Manufacturer in China Since 2008

PCBMay is a professional prototype PCB boards manufacturer in China, which provides many different types of prototype PCBs for your requirement.

  • Every printed circuit board is IPC Class 2 or Class 3 compliant
  • Provide complete CAD and CAM assistance
  • For your order, we provide sales and technical tech assistance 24/7
  • Quick-turn service is available at all times
  • 100% Authentic raw materials are used
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PCB Prototype is Your Best Choice for Your Project

PCBMay is a professional printed circuit board prototype(also called PCB prototype) manufacturer in China and has over 12 years of PCB prototype manufacturing experience.

In order to give you the best support and provide a quotation in time, our sales team follow up your local time.

PCBMay has a large PCB prototype manufacturing capability, most equipment is imported from the USA, EU, and Japan.

We could produce over 1000 models of PCB prototypes every day with automatic production lines, so you don’t worry about your delivery time.

For Prototype PCB production, you can trust an industry leader like PCBMay. We encourage you to read more about this type of PCB, as we present it here.

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PCB Prototype Series

Single-Sided PCB Prototype

Single sided printed circuit boards are circuit boards that have the conductive copper and components mounted on one side of the board. One the other side of it, there is conductive wiring connected securely. This is one of easiest boards to assemble.

Double-Sided PCB Prototype

The double-sided board is a PCB with copper etched on both sides including top and bottom layer. Both sides can be wired and soldered, and there is an insulating layer in the middle, which is a commonly used printed circuit board.There’re many mass production.

Multilayer PCB Prototype

The prototype of multi PCB is normally 1-100 pieces and the standard lead time for production is one week, you will get free prototypes if there’s mass production for each project, what’s more, it’s good experience to produce prototype PCB at first.

Fast Turn PCB Prototype

The fastest lead time of prototype PCB is 24h, normally 48h is for the prototype of 2-4layer, 72h is for the prototype of 6-8layer,96h is for the prototype of 10-12layer. We can choose the shipping time is under 24h carrier, then save time for your design.

Heavy Copper PCB Prototype

The standard heavy copper of prototype PCB is 8oz, the advance heavy copper is 12oz, this type of PCBs would be applicated in power supply, home appliances, high-tech products, military, medical device, automotive and other electronic equipment.

Metal Core PCB Prototype

The standard metal core PCB is Aluminum PCB, sometimes there’re some copper based PCB which are only prototypes. As a professional MCPCB manufacturer, PCBMay can provide single sided aluminum PCB, even 2layer aluminum PCB board.

PCB Prototype by Types (5)

  • Breadbord PCB Prototype

    You can work on your Breadbord PCB Prototype so that we as manufacturers can readily understand the design engineers’ concept. We can assist you with the initial stages of PCB prototyping.

  • Protoboard PCB Prototype

    Protoboard PCB Prototype entails soldered connections on the PCB, with copper traces utilized to construct the interconnections. We can also assist you with the design of your PCB prototypes without worry.

  • Electronic PCB Prototype

    We can produce Electronic PCB Prototype for any device because they are designed to make the assembly process as simple as possible. Afterwards, your design will be ready for mass production.

  • OEM PCB Prototype

    You can see that if this OEM PCB Prototype is completed correctly, we can move on to the production step. Before going through the assessment process, a prototype PCB board undergoes necessary testing.

  • Gerber PCB Prototype

    Gerber PCB Prototype is the greatest location to start with a prototype when designing your first PCB. Prototyping using Gerber ensures that your design is perfect before going into mass production.

PCB Prototype by Structure (5)

  • Rigid PCB Prototype

    The Rigid PCB Prototype has been properly calibrated to eliminate excess capacitance. This is particularly important when prototyping large or thick PCBs. The conductors on the PCB are evenly spaced.

  • Rigid-Flex PCB Prototype

    When choosing the connector material for the Stiff-Flex PCB Prototype, the rigid board’s durability is taken into account. Devices with immovable mechanical elements frequently employ this type of product.

  • Flex PCB Prototype

    We have a number of Flex PCB Prototypes that we can make. We can, for example, satisfy your request for flat flexible cable. We create Impedance FPCBs and even HDI Flexible PCB prototypes.

  • Double-Layer PCB Prototype

    Double-Layer PCB Prototypes are used in a variety of applications to create innovative electronics. Consumer electronics, such as digital clocks and sensors, are included. We can create Double-layer PCBs in 24 hours.

  • Single-Layer PCB Prototype

    Customers that place an order for a single-layer PCB prototype. The target usage is for simple appliances, such as those appliances that might be utilized at home, business or in the workplace.

PCB Prototype by Material (5)

  • PTFE PCB Prototype

    The PTFE PCB Prototype will ensure that your product has the low electrical loss. PTFE PCBs are ideal for Millimeter Wave applications and are also suitable for 5G. We can use advanced laminate materials.

  • CEM-3 PCB Prototype

    If you’re looking to save money, the CEM-3 PCB Prototype is a popular choice. Due to its superior composition and flame retardant epoxy copper-clad plate glass material, CEM PCB is becoming increasingly popular.

  • FR4 PCB Prototype

    FR4 PCB Prototype is a desired first step before bulk manufacture. They can then be put through burn-in testing and other tests to see if they fail. Reliable boards are consistently produced.

  • FR5 PCB Prototype

    FR5 PCB Prototype boards are identical to FR4 prototype boards in some aspects. However, the fire-retardant rating of this FR5 material is G11, which is better than FR4. This is preferred by some PCB engineers.

  • Ceramic PCB Prototype

    Ceramic PCB Prototype is marketed as a high-end product. They outfit microwave devices that are used on a regular basis. Aerospace, ground radar, and military applications are only a few examples.

PCB Prototype Advantages

Fast Delivery Time
Fast Delivery Time
PCBMay can produce the prototype PCBs within 24hour after confirming the engineering questions. Don't hesitate to contact us.
Quality Control
Quality Control
PCBMay follows the IPC Class 2 or Class 3 quality control. There're IQC, IPQC, QPC, FQC, OQC, and provide high-quality products for customers.
Good Communication
Good Communication
PCBMay has one professional team to support our customers and no language barrier & 7*24h communication service.
Laboratory Test
Laboratory Test
PCBMay does a lot of tests during production, such as E-test, function test, and laboratory test, also provide micro-section for each shipment.

PCBMay PCB Prototype Properties

Our PCB prototyping capability enables us to meet any stringent specifications you may have. Here are the specifications that are currently available.

We can use SMT, PTH, Double-side SMT, and a mix of double and single-side SMT

Copper thickness 0.5oz to 1oz

Board size: 50mm × 50mm up to 450mm × 406mm

Board Thickness: 0.5mm to 4.5mm

Minimum Line width 0.1mm or 4mil

Minimum Width or space of BGA: 0.2mm or 0.35mm

PCBMay PCB Prototype Production

We can quickly build custom-made PCB if you provide us your PCB Prototype design. We make it as promptly as possible, with no hassles or delays.

We are a global company, we adhere to ISO 9000 and ISO 1400 standards.

Because we are China’s leading PCB Prototype producer, cooperating with PCBMay can help you optimize your earnings. We have a good track record, employ high-quality PCB materials, and never use counterfeits.

Press-fit, Copper Coin, and Heat Sink BGA Assembly are some of our sophisticated PCB manufacturing capabilities.

Please inquire!

PCBMay is a Leading PCB Prototype Manufacturer for You

As one of the best PCB prototype manufacturers in China, PCBMay has passed a lot of certifications such as ISO9001, 14000, USA & Canada UL, and SGS.

There are over 500 workers in our company and over 13,000 square meters of workshop, and the monthly production capability is over 40,000sq.m2.

When you need any PCB prototype service, PCBMay is always here to support your project.

Why Choose PCBMay for Your PCB Prototype Projects?

Why Choose PCBMay for Your PCB Prototype Projects
Why Choose PCBMay for Your PCB Prototype Projects 2

PCBMay is the trusted LED PCB manufacturer in China. For over 12 years in this industry, we could ensure you have satisfaction with our products since we have plenty of experience in manufacturing.

LED lighting products are very popular and could save energy on our earth. LED PCB is the motherboard of lighting products, PCBMay could help you to produce LED PCB and also solve all design issues for you.

As an ISO 9001 certificated factory, PCBMay strictly controls the quality of products and provides customers’ high-quality LED PCBs. We also make sure to deliver the product within the scheduled delivery time.

PCBMay assures the perfect product to our customers since we use our latest machinery equipment.

If you are looking for a LED PCB supplier for your business purpose or your DIY project, PCBMay is your best manufacturer and supplier for that.

For further questions or any inquiries with regards to LED PCBs, please message us to get a quick response from us.

PCB Prototype Fabrication

We have the solution to your PCB Prototyping problems.

PCBMay can offer you a price that fits into your budget. We develop printed circuit boards that satisfy your high standards.

Because our PCBs are of high quality, they are employed in a variety of well-known manufacturers’ products.

We collaborate with key supply chain players. What’s more? We also make superb OEM PCBs.

PCB Prototype Testing

After you see how professional we are at PCB testing, you’ll want to do business with PCBMay.

We offer a highly qualified team and well-maintained PCB production facilities for your PCB prototype items.

In-Circuit Testing, Fixture Testing, Micro-Sectioning Analysis, and X-Ray Inspection are some of the PCB tests we perform.

If you have any concerns about PCB testing, please ask!

PCB Prototype Applications

PCB Prototype for Computer Applications

We provide PCB Prototype for Computer Applications, which are computer applications with increased thermal conductivity to disperse the high heat generated by fast computer processors.

PCB Prototype for Wireless Applications

We can create new wireless PCB prototypes that include radio frequency circuits, WiFi 5 or 802.11ac, and Wi-Fi 6. We can also construct complex router PCBs.

PCB Prototype PCB for Automotive Applications

Engine controls, automobile sensors, brake management, and even Smartcar assistance are all covered by our PCB Prototype PCB for Automotive Applications.

PCB Prototype PCB for Commercial Applications

Because there is often a narrow line dividing different gadgets, our PCB Prototype PCB for Commercial Applications can also be used in residential appliances. Home office computer equipment is an example of this.

PCB Prototype PCB for Medical Applications

Due to recent events, there has been a lot of changes in the medical field. When creating new medical gear, you’ll require PCB Prototype PCB for Medical Applications.

PCB Prototype Production Details As Following Up

ItemCapability
Layer Count1-40layers
Base MaterialKBShengyiShengyiSF305FR408FR408HRIS410FR406GETEK370HRIT180ARogers4350BRogers4000PTFE Laminates(Rogers seriesTaconic seriesArlon seriesNelco series)Rogers/Taconic/Arlon/Nelco laminate with FR-4 material(including partial Ro4350B hybrid laminating with FR-4)
Board TypeBackplane、HDI、High multi-layer 、blind&buried PCB、Embedded Capacitance、Embedded resistance board 、Heavy copper power PCB、Backdrill.
Board Thickness0.2-5.0mm
Copper ThicknessMin. 1/2 OZ, Max. 10 OZ
PTH Wall25um(1mil)
Maximum Board Size1100*500mm(43”*19”)
Min laser drilling size4mil
Min. Spacing/Tracing2.7mil/2.7mil
Solder MaskGreen, Black, Blue, Red, White, Yellow, Purple matte/glossy
Surface TreatmentFlash gold(electroplated gold)ENIGHard goldFlash goldHASL Lead-free OSPENEPIGSoft goldImmersion silverImmersion TinENIG+OSP, ENIG+Gold finger, Flash gold(electroplated gold)+Gold finger, Immersion silver+Gold finger, Immersion Tin+Gold finger.
Min. Annular Ring3mil
Aspect ratio10:1(HASL Lead-free HASL LeadENIGImmersion TinImmersion silverENEPIG);8:1(OSP)
Impedance control±5ohm(<50ohm), ±10%(≥50ohm)
Other TechniquesBlind/Buried Via
Gold Fingers
Press Fit
Via in Pad
Electrical Test

Here there’re many laminate material datasheets, they’re useful and helpful for you, please see them:

SUPPLIERPCB LAMINATETYPEMATERIAL DATASHEETTGTDDK(1MHZ)DK(1GHZ)DK(10GHZ)
KBKB-6160FR4DOWNLOAD1353054.35
KB-6160AFR4DOWNLOAD1353054.35
KB-6160CFR4DOWNLOAD1353144.7
KB-6150
KB-6150C
FR4DOWNLOAD1323054.6
KB-6164FR4DOWNLOAD1423304.8
KB-6164FFR4DOWNLOAD1453404.8
KB-6165FFR4DOWNLOAD1503464.8
KB-6167FFR4DOWNLOAD1703494.8
SHENGYIS1141FR4DOWNLOAD1353104.6
S1141KFFR4DOWNLOAD1403504.7
S1000FR4DOWNLOAD1553354.9
S1170FR4DOWNLOAD1703354.6
S1000-2FR4DOWNLOAD1703354.8
S1155FR4DOWNLOAD1353704.7
ITEQIT-158FR4DOWNLOAD1503404.6-4.8
IT-180FR4DOWNLOAD1803504.5-4.7
TUCTU-768FR4DOWNLOAD1803504.3-4.44.3
TU-872Modified EpoxyDOWNLOAD2003403.8-4.03.8
ROGERSRO 3003Cer/PTFEDOWNLOAD5003
RO 3010Cer/PTFEDOWNLOAD50010.2
RO 4003Hydrocarbon/CerDOWNLOAD>2804253.38
RO 4350BHydrocarbon/CerDOWNLOAD>2803903.48
RT/duroid 5880PTFE/GlassDOWNLOAD5002.2
ISOLAPolyclad 370HRFR4DOWNLOAD1703404.8-5.1
FR406-HRFR4DOWNLOAD1903253.913.863.81
FR408-HRFR4DOWNLOAD2003603.723.693.65
P96PolyimideDOWNLOAD2604163.783.73
HitachiMCL-BE- 67GModified EpoxyDOWNLOAD1403404.94.4
MCL-E-679FFR4DOWNLOAD1703504.2-4.44.3-4.5
MCL-LX-67YSpecial LaminateDOWNLOAD185-195325-3453.4-3.6
NelcoN4000-13Modified EpoxyDOWNLOAD210-2403653.73.6
N4000-13EPModified EpoxyDOWNLOAD210-2403503.43.2
N4000-13SIModified EpoxyDOWNLOAD210-2403503.43.2
N4000-13EP SIModified EpoxyDOWNLOAD210-2403503.43.2
TaconicTLX-6PTFEDOWNLOAD2.65
TLX-7PTFEDOWNLOAD2.6
TLX-8PTFEDOWNLOAD2.55
TLX-9PTFEDOWNLOAD2.45
RF35PTFEDOWNLOAD<3153.53.5
TLC-27PTFEDOWNLOAD2.75
TLC-30PTFEDOWNLOAD3
TLC-32PTFEDOWNLOAD3.2
ArlonArlon 25NCerDOWNLOAD2603.38
Arlon 25FRCerDOWNLOAD2603.58
Arlon 33NPolymideDOWNLOAD>2503534
Arlon 35NPolymideDOWNLOAD>2503634.2
Arlon 85NPolymideDOWNLOAD2503874.2
StablcorST325DOWNLOADThermal conductivity:75w/m.k(with 1oz copper)
ST10DOWNLOADThermal conductivity:325w/m.k(with 1oz copper)
PanasonicR-1566WFR4DOWNLOAD1403304.954.74.65
VentecVT-901PolymideDOWNLOAD2503904.2-4.54.0-4.3
VT-90HPolymideDOWNLOAD2503904.2-4.54.0-4.3
Bergquistht-04503DOWNLOADThermal conductivity:2.2w/m.k(with 1oz copper)

Delivery

PCBMay offers flexible shipping methods for our customers, you may choose from one of the methods below.

1. DHL

DHL offers international express services in over 220 countries.
DHL partners with PCBMay and offers very competitive rates to customers of PCBMay.
It normally takes 3-7 business days for the package to be delivered around the world.

DHL Forwarder

2. UPS

UPS gets the facts and figures about the world’s largest package delivery company and one of the leading global providers of specialized transportation and logistics services.
It normally takes 3-7 business days to deliver a package to most of the addresses in the world.

UPS Forwarder

3. TNT

TNT has 56,000 employees in 61 countries.
It takes 4-9 business days to deliver the packages to the hands
of our customers.

TNT Forwarder

4. FedEx

FedEx offers delivery solutions for customers around the world.
It takes 4-7 business days to deliver the packages to the hands
of our customers.

Fedex Forwarder

5. Air, Sea/Air, and Sea

If your order is of large volume with PCBMay, you can also choose
to ship via air, sea/air combined, and sea when necessary.
Please contact your sales representative for shipping solutions.

Note: if you need others, please contact your sales representative for shipping solutions.

On our website you can use the following payment methods:

Telegraphic Transfer(TT): A telegraphic transfer (TT) is an electronic method of transferring funds utilized primarily for overseas wire transactions. It’s very convenient to transfer.

Bank/Wire transfer: To pay by wire transfer using your bank account, you need to visit your nearest bank branch with the wire transfer information. Your payment will be completed 3-5 business days after you have finished the money transfer.

Paypal: Pay easily, fast and secure with PayPal. many other credit and debit cards via PayPal.

Credit Card: You can pay with credit card: Visa, Visa Electron, MasterCard, Maestro.

    • “PCBMay meets all of my needs as a PCB Assembler. They deliver to a variety of locations in my country. They can assist me with managing my fleet by delivering PCB in an effective and efficient way. Yes, we utilize their PCBs on a daily basis in our business. We’re delighted we’re partners with them, and you can enlist them as well. It’s worth the effort trying them out.”

      Davis Rancho, PCB Assembler from Canada
    • “A firm musn’t take PCBMay’s value for granted. You simply expect them to respond. I enjoy that their customer assistance is available 24 hours a day, seven days a week. All you have to do now is pick up the phone and you’re a King! Simply get around them for a few moments and you’re “someone.” PCBMay has a way of making you feel like you’re their most important customer when you call for prototyping and other services. As you can see, they put a lot of effort into training their employees.”

      Roland Unabia, Purchasing Supervisor from Sweden
    • “With so many PCB firms in China to choose from, it might be difficult to know which one is suitable for you. This company represents one of the best in the world. This item is part of their vast PCB offering. Thanks to their rapid sales force and quick sales quote, they were able to get this product to me quickly and at a lower price. This item was ordered and received in just three days. I acquired a fantastic thing, and I must tell my friends about it.”

      Anson Zill, Materials Director from UK

    PCB Prototype: the Ultimate FAQ Guide

    PCB Prototype is very important before mass production. In this guide, you will know more about the PCB prototype, let’s start.

    What is PCB Prototype?

    The trend in the development of technologies for the manufacture of Prototype PCB is currently going in different directions.

    One of these directions is the 3D technology of their manufacture, associated with the use of 3D printers.

    This technology opens up new opportunities for manufacturing printed circuit boards directly at home, allowing you to quickly make a prototype, translating your ideas into a real product.

    Until recently, making a PCB prototype was not possible without a soldering iron, or they could be ordered from a third party.

    However, many of us can make a PCB  prototype using a conventional iron and laser printer.

    A PCB prototype is a technological model of a Printed Circuit Board, created as a result of design and construction, but has not yet been put into mass production.

    With the advancing technology, the electronics industry is developing rapidly.

    Today, printed circuit boards are in almost all electronic devices.

    Prototype PCB

    PCB Prototype

    What is PCB Prototype Designing?

    The PCB design process determines whether the proposed PCB design will perform as expected.

    Thereby revealing any possible defects, allowing the designer to make any necessary changes.

    Any other improvements or alternatives that the designer might think of are also introduced at this stage.

    The mass production of any new product is inseparable from the prototype PCB service and cannot simply be started without the prototype design stage.

    Prototype PCB Design

    PCB Prototype Design

    Further testing and examination of the PCB prototype allows developers to identify and eliminate

    • Inaccuracies
    • Design errors
    • Defects in the created printed circuit board.

    Having tested the prototype, the customer can check how functional and efficient the newly designed printed circuit board is.

    How it meets certain technological requirements?

    The direct manufacturer of the future series of printed circuit boards, in turn, having studied the prototype, can correlate with it the actual production capabilities, adjust something, improve, rationalize.

    It is almost impossible to avoid mistakes and inaccuracies in the Prototype PCB design process.

    This is why starting mass production without testing a prototype is likely to result in a large number of defective items.

    As a result, the project as a whole will receive a significant but senseless rise in price. Its implementation will stretch over time.

    What is the Difference between Standard PCB and  PCB Prototype?

    Why do we recommend the PCB before selecting design Prototype PCB?

    Under what circumstances is PCB prototyping recommended?

    What are the advantages of PCB prototyping? You will find the answer here.

    There are many differences between the PCB prototype and standard PCB, which can be easily distinguished. It is mainly reflected in the following aspects:

    1. Quantity

    The number of Prototype PCB designs is far less than standard design products. Basically less than 100, or between 100 and 500.

    The number of PCB standard designs will definitely be greater than 500pcs, usually thousands of them, and it continues to grow.

    1. Production Cycle

    Unless the delivery time of a single component is long, the production cycle of the PCB prototype design will not exceed 10 days.

    PCB standard design PCB order usually takes 20-25 days.

    1. Unit Cost and Total Cost

    The unit price of Prototype PCB design is higher than the unit price of standard design.

    But the total value is much lower.PCB prototype design has many advantages over standard design.

    Standard PCB

    Standard PCB

    Why PrototypePCB Pre-designing is Important?

    Conduct PCB prototype design before PCB design to ensure that standard design can proceed smoothly.

    Therefore, we usually recommend customers do PCB prototype design first. The main reasons are as follows.

    1. Fast Cycle

    The standard design cycle is usually 20-25 days, and the Prototype PCB design cycle is 10 days.

    This means that you can test quickly and have enough time to make changes and updates so you can move forward with the entire project.

    1. Quick Test

    Each product undergoes multiple revisions and updates before it is released.

    The design of the PCB board is the same and requires multiple tests.

    In order to meet the design cycle in time, new designs need to be quickly tested.

    Prototype PCB design can speed up inspection, shorten project inspection time, and achieve rapid testing.

    If there is no prototype design, it will take more time to find the causes of defects and insufficient performance, and will increase the design time, resulting in increased costs and even customer complaints.

    1. Easy to Update

    Prototype PCB design can find problems in the design in time and quickly adjust the problem areas.

    Because the quantity is small, whether it is to replace the PCB board or replace the components,

    it will be done in a timely and rapid manner. This is also a guarantee for the smooth progress of the batch.

    Prototype PCB

    PCB Prototype

    What Are the Benefits of PCB Prototype?
    1. New Products

    The PCB prototype design and production of new products must be carried out before the PCB standard design.

    Without prototype design verification, it may cause problems during the standard design period, leading to economic losses.

    Even if the prototyping only detects some problems, we still recommend prototyping again to make sure nothing goes wrong.

    Reduce the possibility of problems in the standard design process.

    1. Quality and Design Testing

    How to check product quality and design feasibility? Prototype design can solve such problems.

    After the design is completed, there is no prototype design to prove it is not convincing.

    Prototyping can make the designer’s ideas put into practice, but the cost is very small.

    1. Complex Components

    If it is a complex project and contains many components, you need to generate a Prototype PCB design first.

    Too many components mean more features and more potential problems.

    For these complex projects, prototyping is especially necessary.

    Through prototyping, problems can be quickly found and modified in time. This saves money and time.

    1. Demand Model

    If you only need to display the model, you must perform a PCB prototype design.

    If you need some exhibits while participating in the exhibition, these products have not yet been mass-produced, so please make the PCB prototype design first.

    Four Steps for Prototype PCB Design

    The circuits we draw may not always work the way we want. Therefore, prototype circuits must be tested first.

    So what do you need to do to complete these tests in the fastest way?

    In this article, we discussed the issue of prototype PCB design.

    Prototype PCB Design

    PCB Prototype Design

    1) Choose Your Printed Circuit and Circuit Elements Larger

    You are usually asked to draw and use your print circuit in the smallest possible dimensions.

    But if you leave extra gaps at the edges of your print circuit during the prototype stage, these will be useful.

    If you want to add or remove a possible circuit element or jump with cables, the extra area you draw on the printed circuit will be helpful for you.

    At the same time, you will have a more comfortable working environment for performing tests such as temperature measurement of the elements on the circuit, durability tests, or measurement of the amount of voltage falling on them.

    2) Use Programmable Circuit Elements for Prototype PCB

    In the prototype stage, the more you use the post-programmable structures, the more flexibility you will have on your circuit.

    If possible, you can get output from the pins you use to program your microprocessor on your Prototype PCB.

    Instead of soldering your processor directly, you can solder an auxiliary board system to your circuit that will allow you to quickly disassemble and reassemble it.

    If you do not want to use a board system, you can use a header.

    3) Disconnect Power Circuit and Control Circuit

    If you are designing a control card that must operate under a certain voltage, you must add a power circuit to this design to provide the desired voltage and current level.

    Using a power circuit and control circuit together may adversely affect the operation of some circuit elements due to the magnetic field and frequency difference.

    After drawing and testing your Prototype PCB power and control circuits on two separate circuits, drawing them as a single circuit will be useful in detecting possible errors.

    4) Increase Gaps Between Elements

    Increasing the gaps between the elements will provide you with ease of operation.

    Just like sizing your circuit larger than its normal dimensions. When using tools such as:

    • Pliers
    • Screwdrivers
    • Soldering machines

    It is very important that the elements get the least damage they can get.

    If the gaps between the elements are not enough, it is not easy to solve the problem in one place in the circuit and create a problem from another place.

    Prototyping machines are machines that produce printed circuit boards (PCBs), ranging from engraving the circuit to drilling the plate and soldering components.

    What are the Methods for Manufacturing a PCB Prototype?

    There is the traditional method by chemical stencil attack on a metal plate – that is, a removal process – and there is the additive method with direct printing of conductive ink.

    The prototyping printed circuit is made from the collection over the time interval in which consumers send their projects to the company.

    Prototype PCB

    PCB Prototype

    The support system for electronic material boards and the development of prototypes are grouped with the other orders and passed on to the company responsible for the development of high-performance PCIs.

    Why is PCB Prototype Important?

    The company that handles the printed circuit prototyping produces all items in one step, with the aim of making the step cheaper.

    Subsequently, the company sends the finished plates.

    The PCB prototype is also carried out by sorting, analyzing, packaging, and distributing orders to the respective customers.

    The PCB prototype requires the use of mechanisms used by design, engineering, and science professionals to develop specific prototypes that create the plates by using cutters that cut the surface area of the plate, maintaining the design of the tracks.

    How Do You Process the PCB Prototype?

    The PCB prototype can be done mechanically, laser, and also in a hybrid way, mixing the two methodologies.

    Mechanically, double layer prototypes are made, which are monitored by a camera integrated into the system to increase the order accuracy, responsible for the milling and drilling of the plate.

    The prototyping printed circuit is simple to operate and does not use chemical substances.

    In laser mode, the activity is faster and more precise due to its automation, whereas the hybrid model has the performance and time of operation between the two prototyping methods.

    A prototype of a printed circuit board is its technological model, created as a result of design and construction, but has not yet been put into mass production.

    Further testing and examination of the prototype allow developers to identify and eliminate inaccuracies, design errors, defects in the created printed circuit board.

    Having tested the prototype, the customer can check how functional and efficient the newly designed printed circuit board is, how it meets certain technological requirements.

    The direct manufacturer of the future series of printed circuit boards, in turn, having studied the prototype, can correlate the actual production capabilities with it, adjust something, improve, rationalize.

    It is almost impossible to avoid mistakes and inaccuracies in the PCB design process.

    That is why starting mass production without testing a prototype is likely to result in a large number of defective items.

    As a result, the project as a whole will receive a significant but senseless rise in cost. Its implementation will stretch over time.

    Once you know what you need from your prototypes and have gathered the necessary information, you can begin the prototyping process.

    Working with an experienced PCB company can provide you full turnkey solutions that can help simplify the process.

    Prototype PCB

    PCB Prototype

    Schematic Design

    The schematic is part of the initial design phase. Once the designer finishes the first schematic, they’ll run a preliminary check for potential defects and correct any that show up.

    It’s helpful to run design rule checks regularly throughout the design process rather than just at the end.

    This approach enables you to fix problems as you go, which enables a more efficient design process.

    Layout Design

    You then have to design the layout and routing. Using traces you need to connect each element of the PCB.

    Various factors play a role in planning routing, including power levels, signal noise generation, and noise sensitivity.

    Most PCB design software programs use the netlist you’ve already developed to plan the routing.

    Many of these programs can automatically calculate the optimal routes based on the number of available layers and other factors.

    This process can take a while — especially for larger circuit boards or boards with a lot of components.

    Bill of Materials

    You will also need to create a bill of materials or BOM.

    This is a list of all the components and materials you need for production and details about them.

    If you are relying on a manufacturer to source your parts, this is the document they will use to ensure they obtain the right ones.

    The BOM includes vital information for each component, including:

    • Quantity: The number of components required.
    • Reference Designators: Codes used to identify individual parts.
    • Value: The specifications for each component are described in the appropriate units.
    • Footprint: The location of each component on the board.
    • Manufacturer Part Number: The part number used by the manufacturer of the component.

    Design Rule Checks

    You should check your design regularly throughout the process for any functionality issues, but before you move into the fabrication phase, do one last comprehensive examination To evaluate every aspect of your design for potential problems.

    Common problems to look out for include thermal issues such as heat spots. Your design should keep the board at one consistent temperature.

    Some design features such as the presence of thermal paths, varying copper thicknesses, a large PCB size, and the number of PCB layers can contribute to heat spots and inconsistent temperatures.

    After completing your checks, you can send in your designs for the next several steps, which together comprise the fabrication process.

    Sourcing

    After the PCB is fabricated to prepare for the PCB assembly prototype stage, you will need to source all of the components.

    You can do this yourself or let the PCBA company source the components for you.

    At this step of the process, your BOM will come into play.

    This is what they will use to ensure that they can source the right parts that you need.

    Assembly

    The next stage is assembly or PCBA for printed circuit board assembly in which the components are soldered to your board.

    Inspection and Quality Control

    Accidental movement during reflow can cause poor connection quality, complete lack of a connection, and electrical shorts.

    Because of these risks, after assembly, automatic machines check the PCB thoroughly for errors after the reflow phase is complete by conducting evaluations such as manual checks, automatic optical inspections, and x-ray inspection.

    They also test for functionality and connection quality.

    What Is the PCB Prototype Designing Process?

    As a rule, PCB prototype design is a laborious and demanding process, so it is advisable to entrust it to an engineer.

    Our company does not allow the use of automatic PCB routers.

    In general, the work is carried out in stages in a certain sequence.

    • First of all, the analysis of the drawings, as well as all the documentation that was provided by the customer, is carried out, after which, if necessary, the project is prepared. Or analysis of a prototype product;
    • Next, a schematic diagram is created (if this has not been done earlier), a component library is created;
    • Development of PCB layout;
    • Verification, including network analysis, etc.
    • Prototyping, debugging if needed.

    Prototype PCB

    PCB Prototype

    What's the Estimated Timing and Cost of PCB Prototype Design?

    The implementation of the project can take from one to several working weeks, depending on the complexity of the project.

    The quality of the initial data provided and the promptness of the developer’s answers to clarifying questions on the technical specification.

    Design Stages

    1. Obtaining from the customer complete information on mechanics, holes and inscriptions, components.
    2.  The input of mechanical drawing, verification by the customer, corrections.
    3.  Description of components (preparation of the library).
    4.  Loading and verification of the netlist.
    5.  Placement of components, verification by the customer, adjustments.
    6.  Description of the project, setting the tracing rules.
    7.  Verification of placement, netlist, and rules (net properties).
    8.  Fan-out (preparation for tracing).
    9. Distribution of differential pairs, clocks, high-speed buses, control signals, verification by the customer.
    10.  The layout of the rest of the circuit and power plans.
    11. Checking the trace, adjustments at the request of the customer.
    12. Filling empty spaces (copper balance).
    13. Alignment of the inscriptions of the silk-screen layer and the assembly drawing.
    14.  Panelization for group editing.
    15. Filling the text block in the drawing.
    16.  Successful delivery of the project, signing of Acceptance certificates.
    Why Make a PCB Prototype for Each Project?
    • The advantage of this approach is that it saves money, time, and effort for staff and the customer.
    • The prototype will show all inconsistencies and errors in the future device and its production before the manufacturing process.
    • Even if the prototype has already been approved and agreed upon, we highly do not recommend going straight to the manufacture of a large batch of products. A small batch of samples can show new flaws in production, which will help to refine the device to near perfect. In addition, it will be possible to check earlier decisions at a low cost.
    What Are PCB Prototyping Advantages?

    Even the brightest designers make mistakes when designing a PCB.

    This rule is especially evident in complex new designs.

    Either way, as the project progresses, small assumptions, incorrect but well-meaning decisions accumulate, and the result is many days of work that turn into a negative PCB user experience.

    Prototype PCB

    PCB Prototype

    Smart designers eliminate all bugs before the board gets into the hands of manufacturing using a technique called prototyping.

    The most compelling reason for prototyping is to save time and resources.

    The value of the prototype lies in the fact that it is a well-thought-out project of a new product, a model of decisions made as a result of agreeing on technological requirements, the manufacture of which has already revealed design features that do not correspond to the requirements of real production, causing large labor and cost costs without any particular reason …

    Even if the customer is satisfied with the technical characteristics tested on single prototypes and is ready, as it seems to him, to move to the production of a large series.

    Prototype PCB

    PCB Prototype

    The next step was and remains the production of an experimental batch.

    At this stage, with a minimum investment of funds, you can find minor errors, check the decisions that were made after the first prototype, and complete the optimization of the PCB design, taking into account the peculiarities of the production technology of a particular plant, the nuances of placing one type of circuit board on a technological blank.

    How About the PCB Layout for PCB Prototype?

    Depending on the purpose of your project, you can make completely different layout options for the components used.

    For a prototype or proof-of-concept, you can choose parts with mounting holes (intermediate elements that will allow you to quickly and easily assemble a working prototype) for as many of them as possible.

    They are relatively inexpensive and easy to solder to your PCB.

    Physical Prototype

    After the simulation runs to solve the performance problem, the next step is to design the circuit for the physical prototype.

    The layout ensures that the circuit executes according to the design specifications.

    It can also verify whether the circuit board outline matches the design size.

    Here, you can design together with mechanical engineers.

    The layout stage is the physical manifestation of the interconnection between the components defined by the schematic.

    This task is performed by placement and routing tools provided by many EDA vendors.

    All these tools bring varying degrees of automation to the workbench, but this is a double-edged sword.

    Designers need to determine when to use manual layout and when to use automatic layout.

    If you want to place critical components, or you must place the connector near the edge of the circuit board, you can’t make the automatic placement feature beyond your decision.

    Hope that some signal integrity issues can be considered during layout.

    This is a stage that must be dealt with seriously.

    The general rule of thumb is that if your signal takes more than one-third of the rise time to reach its destination, then there is a potential signal integrity problem along that path.

    Final Check

    The final stage before putting the PCB into production is the final verification.

    The signal integrity and timing must be checked to ensure that the signal arrives on time and has sufficient quality.

    This is the moment when conflicts between design constraints will be revealed and weighed.

    One of the biggest challenges is trying to move these final verification steps to the early stages of the design process. The key to this is to have better constraints.

    If the analysis is performed while specifying the constraints during the design creation process, the constraints will be improved.

    At this stage, the final comparison between the design specification and its actual behavior.

    The performance of the physical prototype was carefully evaluated so that the impact of the operating environment of the system can be well understood and necessary modifications can be made.

    Prototype PCB

    PCB Prototype

    Can You Recommend a Professional PCB Prototyping Company?

    PCBMay has been producing Prototype PCBs for over 10 years.

    Over the years, we have seen all types of prototype constructions from various industries, answered all types of prototype questions, and solved all types of problems with prototype PCBs.

    PCBMay offers rapid PCB prototyping services for quick-turn PCB at high quality and low cost.

    We’re fully compliant with ISO9001:2015 quality management systems, and we have an in-house quality control department to verify that all work meets each regulation depicted by the high standards.

    Conclusion

    Although it may seem more efficient to skip right to a full production run, starting with a prototype will make your production process more cost-effective and efficient in the long run and lead to improved quality and more predictable performance.

    At the high operating speeds of today’s circuits, careful PCB design is necessary, and it is becoming, in all respects, an art. A poorly designed printed circuit board can degrade the electrical performance of the signal transmission, power delivery, producibility, and long-term reliability of the finished product.

    The sending of Gerber files to companies determines the production costs, which, as for any other goods, are lowered according to the required quantities.

    The global growth of the PCBs market is driven by the increased use of multilayer, flexible PCBs.

    The board density and design complexity keep increasing as electronic companies try to add more features to the devices.

    Price, quality, delivery time, and service are the most common criteria for choosing a PCB manufacturer, and most people should be concerned about the price first.

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